FLT CREW OF AN EMB145 INADVERTENTLY ENGAGED THE GUST LOCK DURING PREFLT COCKPIT CHECK. THE GUST LOCK HAD BEEN DEFERRED AS INOP PER THE MEL. THE GUST LOCK ENGAGED HALFWAY AND BLOCKED THE THROTTLES AT IDLE. FLT CTLS WERE UNAFFECTED.

Date: 2006-12 · Aircraft: EMB ERJ 145 ER/LR · Phase: ground

Anomalies: aircraft-equipment-problem-critical

Synopsis

FLT CREW OF AN EMB145 INADVERTENTLY ENGAGED THE GUST LOCK DURING PREFLT COCKPIT CHECK. THE GUST LOCK HAD BEEN DEFERRED AS INOP PER THE MEL. THE GUST LOCK ENGAGED HALFWAY AND BLOCKED THE THROTTLES AT IDLE. FLT CTLS WERE UNAFFECTED.

Narrative

ON 12/TUE/06; MY CREW TOOK OVER AN ACFT WITH A DEFERRED ELECTRO-MECHANICAL GUST LOCK. WHILE GETTING THE ACFT READY FOR FLT AND BOARDING PAX; I INADVERTENTLY ENGAGED THE GUST LOCK AFTER COMPLETING THE SPS TEST; AS THIS IS A NORMAL PROC DURING NON-MEL OPS. THE GUST LOCK ENGAGED HALFWAY AND WOULD NOT DISENGAGE REGARDLESS OF WHAT I TRIED TO DO. MAINT WAS CONTACTED AND IT TOOK THEM NEARLY 2 HOURS TO DISENGAGE THE GUST LOCK. FURTHERMORE; ON TAXI-IN DURING A LATER FLT WITH THE SAME ACFT; THE FO OF THE FLT INADVERTENTLY ENGAGED THE GUST LOCK AGAIN AND CAUSED ANOTHER FLT DELAY. NOTE: THE FLT CTLS WERE UNAFFECTED (FREE AND CORRECT) BY THIS GUST LOCK ENGAGEMENT. THE ONLY IMPACT WAS TO THE THROTTLE QUADRANT WHEN THE HORIZONTAL BAR WAS BLOCKING FULL TL MOVEMENT. I AM ALSO AWARE OF TWO INSTANCES DURING FLT IN WHICH THE GUST LOCK WAS INADVERTENTLY (HANDS SLIPPED; FIDGETING DURING A LONG FLT; ETC) ENGAGED HALFWAY AND COULD NOT BE UNDONE. DURING ONE INSTANCE; A LNDG WAS CONDUCTED AT REDUCED PWR. RECOMMENDATIONS: THE ELECTRO-MECHANICAL GUST LOCK IS MORE DANGEROUS THAN ITS MANUAL COUSIN. IT IS MY RECOMMENDATION THAT WHEN IT IS DEFERRED; EITHER THE HORIZONTAL BAR CONNECTING THE TWO ACTUATORS BE REMOVED OR THE ACTUAL LOCKING MECHANISM BE DEACTIVATED. FURTHERMORE; THERE NEEDS TO BE A WAY; WHILE INFLT; TO COMPLETELY DEACTIVATE THE GUST LOCK TO PREVENT FUTURE EMERGENCIES FROM HAPPENING. CALLBACK CONVERSATION WITH RPTR REVEALED THE FOLLOWING INFO: THE RPTR STATED THE FOLLOWING: PRIOR TO DEP IN GOING THROUGH THE COCKPIT CHK ON THE STALL WARNING SYSTEM; THE GUST LOCK LEVER WAS INADVERTENTLY BUMPED AND ACTIVATED; BLOCKING THE THRUST LEVERS AT IDLE. THE FLT CTLS WERE UNAFFECTED AND WERE FREE BUT THE THRUST LEVERS WERE BLOCKED AND COULD NOT BE UNLOCKED. RPTR STATED THIS SYSTEM NEEDS TO BE REVISED TO ALLOW COMPLETE DEACTIVATION INFLT.

Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.