A Component Shop Lead Mechanic reports about an unserviceable radome that was removed from their company B747-400 for severe paint erosion; a missing latch and excessive moisture contamination had been loaned to a foreign carrier prior to being repaired.
Synopsis
A Component Shop Lead Mechanic reports about an unserviceable radome that was removed from their company B747-400 for severe paint erosion; a missing latch and excessive moisture contamination had been loaned to a foreign carrier prior to being repaired.
Narrative
An unserviceable radome that was removed from aircraft 'X'; a B747-400; for a deferred item was delivered to our Component Repair shop. The radome had severe paint erosion; a missing latch and evidence of moisture contamination. The radome was removed from the container and placed in the unserviceable area outside of the Repair Shop. The unserviceable [FAA] 8130 Tag paperwork along with the recoverable tag and Repair Center record card was submitted to a Maintenance Planner to process the radome overhaul Job Card package.Upon arriving at work the next day; the radome was not in the shop. I found out second hand that the radome was scuff sanded and partial painted by the swing shift Painter and given to someone late that night. I assumed it was sent back to the [same] B747. [Approximately one week later]; I e-mailed my manager; my day shift supervisor and the swing shift supervisor as to where the unserviceable radome went? I had an unserviceable 8130 [Tag] that reported that a serviceable radome was installed on aircraft 'X' [four days prior to receiving the unserviceable radome in the Repair Shop]. I have yet to receive an answer to my e-mail.
NASA callback
Reporter stated a company B747-400 radome came in as a repair and return part that should have been reinstalled on the same B747 after being overhauled in the Repair Shop. Instead; the unserviceable radome was loaned to a foreign carrier and installed on their B747 before being repaired. But his company records showed that a new radome had been installed on that foreign carrier's B747 as a loaner.Reporter stated that after he had sent out his e-mails to his manager and two supervisors inquiring where the unserviceable radome was located; the same unserviceable radome suddenly showed up in their Repair Shop a few days later; in a shipping box from a foreign country.Reporter stated the unserviceable radome has since gone through a complete overhaul in their shop and the FAA's 8130 Tag properly shows the unit has been made serviceable. The foreign carrier however is still requesting an FAA 8130 Tag that showed the radome they had received as a loaner; was in fact a serviceable unit; which it wasn't.
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Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.