An RV7A's right brake failed as it was taxied for takeoff because brake wear allowed the brake piston to become dislodged from the caliper draining all fluid to the brake.
Synopsis
An RV7A's right brake failed as it was taxied for takeoff because brake wear allowed the brake piston to become dislodged from the caliper draining all fluid to the brake.
Narrative
I had been cleared by Ground Control to taxi to Runway 26R via A taxiway from transient parking and fueling area. Taxi began normally. Nearing the end of taxiway; a left braking control was used to begin the left turn to hold short line at Runway 26R. As out brake control was put in to straighten the aircraft; the brake pedal went to the floor with no braking action. Because left turn was already initiated; the aircraft continued in a left direction. The aircraft slowed somewhat and ran off taxiway with the left wheel pant/fairing hitting a taxiway light. The aircraft stopped as the wheel(s) went into the dirt. Investigation showed that the right side wheel brake piston had dislodged from caliper. A combination of worn rotors and worn brake pads allowed the piston to move beyond the sealing 'O' ring - all brake fluid in the right side was lost. Brake pads were last replaced almost a year ago and rotors met reuse guidelines. Approximately 80 hours had been put on new brake pads. To prevent recurrence advise that inspections be carried out more often. New rotors; pads and piston seal were installed as corrective action.
Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.