ACR LGT WITH INOPERATIVE FUEL GAUGE AND FAULTY FUELING VALVE HAS OUT OF BALANCE FUEL LOAD AND RETURNS AND LANDS.
Synopsis
ACR LGT WITH INOPERATIVE FUEL GAUGE AND FAULTY FUELING VALVE HAS OUT OF BALANCE FUEL LOAD AND RETURNS AND LANDS.
Narrative
I RECEIVED ACFT FOR SCHEDULED FLT FROM DFW TO EWR WITH THE #1 FUEL GAUGE INOPERATIVE AND MEL STATING THAT IT WAS CLRED FOR OPERATION. MAINT DRAINED THE #1 TANK AND FILLED WITH A KNOWN QTY 11000 LBS (1642 GAL). THE FUEL LOAD WAS TO BE 34600#; 11000 IN #1; 12600 IN #2 AND 11000 LBS IN #3. THE FUELER BEGAN FUELING #1 WITH KNOWN QTY. I COMPLETED MY PREFLT DUTIES. THE FUELER BROUGHT THE FUEL SLIP ONBOARD AND WE CHKED IT TO VERIFY OUR FUEL LOAD. THE SLIP SHOWED 11000; 12600; 11000. OUR 2 OPERATING GAUGES CONFIRMED WE HAD THE PROPER FUEL LOAD. AFTER TKOF; THE ACFT HAD A VERY STRONG ROLL TENDENCY TO THE RIGHT. IT TOOK APPROX 18 DEG LEFT AILERON TO HOLD LEVEL FLT. WE RETURNED TO DFW. ON THE GND; WE HAD MAINT STICK THE #1 TANK. THE #1 TANK WAS APPROX 3000# LOW. MAINT FOUND THAT THE #3 FUELING SWITCH WAS NOT CLOSING PROPERLY. WHEN THE FUELER WAS FUELING A KNOWN QTY IN #1; IT WAS ACTUALLY PUMPING FUEL INTO #3. THE FUELER DID NOT NOTE THE BEGINNING FUEL IN #3; SO WHEN THE #3 TANK REACHED 11000 LBS; IT WAS AT THE EXPENSE OF #1.
Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.