A First Officer reports finding an unidentified metal tool on the aft side of #2 engine N1 fan blades extending between the stator blades; during a pre-flight walkaround of a B767-300 ETOPS aircraft.

Date: 2011-03 · Aircraft: B767-300 and 300 ER · Phase: ground

Anomalies: aircraft-equipment-problem-less-severe|deviation-discrepancy-procedural-published-material-policy

Synopsis

A First Officer reports finding an unidentified metal tool on the aft side of #2 engine N1 fan blades extending between the stator blades; during a pre-flight walkaround of a B767-300 ETOPS aircraft.

Narrative

Upon arrival at gate I noticed aircraft had red beacon on. After completing my initial flow for preflight; I noticed an ETOPS release in ACARS; shutoff the red beacon and went outside to preflight. While inspecting the #2 engine from aft; I noticed an oblong object resting behind the #2 engine N1 blades extending between the stator blades. I discontinued prefight and called Maintenance Control. Mechanics arrived shortly and removed what they described as an extension bar.The aircraft had been towed to the gate from the ramp for our flight. I do not know if the tool in question was left after a maintenance issue; whether or not the tool in question was part of the tool control program; or the extension bar in question was left deliberately as an act of sabotage.Certainly if this so-called extension bar is part of the tool control program the appropriate authority needs to investigate why the tool was not reported missing. If the extension bar is not part of the program and is a necessary device; perhaps consideration should be made to including this type of tool in the control program. If this was a deliberate act of sabotage; law enforcement should be involved.

NASA callback

Reporter stated the tool he found on the aft side of the #2 engine fan case behind the fan blades looked liked a home brewed aluminum tool; definitely not a Snap-on or Craftsman tool. When their company mechanics arrived; they seemed to know immediately what the tool was; describing it as an extension tool used as a secondary prop when holding open the engine fan cowl.Reporter stated that other than opening access panels for the normal ETOPS engine servicing; none of the cowls should have been opened. If they were opened for maintenance; he didn't see any logbook entry about any additional maintenance being performed. Their mechanics did not seem too concerned about his finding the extension tool. He later thought the best approach would have been to request an aircraft Inspector look the engine over more closely.

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Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.