Glassair experienced fuel venting from the bottom of newly installed wing tip tanks during climb passing 3;000 FT. Flight returns to the departure airport and lands against the traffic with the aid of ATC.
Synopsis
Glassair experienced fuel venting from the bottom of newly installed wing tip tanks during climb passing 3;000 FT. Flight returns to the departure airport and lands against the traffic with the aid of ATC.
Narrative
Fifteen minutes after departure and climbing to 13;000 FT I noticed fuel venting out the bottom of both wing tip tanks. The tanks are new and were checked for leaks in previous test flights but not after a prolonged climb and not with full wing tanks. [I] informed Center that I was making a 180 back to the airport and was venting fuel. They asked if I was declaring an emergency and I responded not at this time. When they handed me off to Approach they informed me that ATC was aware of my situation. Approach cleared me into their Class B and upon entering the airport's Class D airspace they told me to continue squawking assigned beacon code and contact Tower. I tried contacting Tower no fewer than 5 or 6 times with no reply due to radio congestion. I was descending at 200 KTS and closing on the airport fast. I have heard that a Glasair will loose all of it's fuel in less than 4 minutes if it loses a fuel cap (which was not the case) but did not know how much fuel I had lost or if I had enough to go around the pattern. I thought the venting would stop once the aircraft began to descend but it did not. There were 2 aircraft departing from Runway XXL and XXR (unseen by me at this point) and I was lined up for a straight in on YYL but unable to contact Tower. I was about to make a 360 and declare an emergency when Tower instructed the two aircraft to take evasive action and cleared me to land on YYL. I had both aircraft in sight at the time they turned away from me and landed without incident. The problem started with fuel venting which probably may have been detected with a longer test flight that included sustained climbs and full main fuel tanks. It would have helped to declare an emergency once I noticed that the venting was not stopping but I was distracted by the unfamiliar airspace; mountainous terrain; radio congestion; high volume of air traffic; and the fuel loss issue.
Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.