An R44 cabin heater was selected ON and shortly thereafter an odor followed by smoke filled the cabin. The heater was selected OFF; the aircraft returned to the departure airport.
Synopsis
An R44 cabin heater was selected ON and shortly thereafter an odor followed by smoke filled the cabin. The heater was selected OFF; the aircraft returned to the departure airport.
Narrative
My student and I had just departed to begin our IFR cross country flight. We established a climb at 70 KTS direct to the first VOR at about 1 1/2 miles out from the airport. The aircraft was vibrating more than usual at a 70 KT climb attitude. This did not raise any red flags at this time because the helicopter was fully loaded with fuel. I than turned on the heater because the cabin was cold. My student and I both made a comment that there was an unusual smell coming into the cabin. About 30 seconds later; what appeared to be smoke started coming into the cabin of the helicopter. I immediately turned the heater off; took the controls; and we opened the vents to clear the cabin out. I then turned the helicopter 180 degrees back to the airport to return for a landing. By shutting off the heater and turning around the smoke cleared out of the cabin. I contacted Tower and requested to land on the numbers of 12 and back to base. Tower approved us as requested so we performed a normal approach; and taxied back to the FBO to have maintenance look at the helicopter.
Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.