A Technician reports he signed-off a cockpit Smoke Goggle Inspection but could not reinstall the goggles on a customer's B737-300 airplane because the cabin entry door had been masked-off for a fuselage paint stripping procedure. Aircraft departed without the smoke goggles.
Synopsis
A Technician reports he signed-off a cockpit Smoke Goggle Inspection but could not reinstall the goggles on a customer's B737-300 airplane because the cabin entry door had been masked-off for a fuselage paint stripping procedure. Aircraft departed without the smoke goggles.
Narrative
I was doing [contract maintenance work involving] a Maintenance Visit-3 (MV-3) inspection on a Boeing 737-300 aircraft [for a major Carrier]. The inspection called for a Smoke Goggle Inspection. We were in a rush to put [paint] stripper on the aircraft; so when I went to return the smoke goggles; the [cabin entry] door was already masked [taped-off]. I returned the goggles to the Parts Bin with a part's tag. I did not fill out the Non-Routine Card (NRC); which I should have. The aircraft departed without the smoke goggles. I had been on [duty] for ten days; working 10-hour shifts. I was off for a holiday and when I returned the next day; the Air Carrier had called concerning the goggles. I received a written warning from my Supervisor; and the goggles were returned (how I don't know). I am not use to doing NRC's because in Airframe/Powerplant (A/P) school and at this FBO we do not use them. I had received a short two hour class about paperwork; but did not remember to do one [initiate NRC write-up]. I was tired and in a rush to do my job. I have both paint preparation and A/P responsibilities which need to be fulfill. I do understand now to complete Non-Routine Cards (NRC) and when to do them.
NASA callback
Reporter stated the FBO he works for provides Contract Maintenance and painting of aircraft for FAR 121 Operators. His facility uses a Maintenance Record form that records/lists all maintenance discrepancies found and the mechanic sign-offs. They do not use Non-Routine Cards (NRC) in their operations; but the Air Carrier that his company provides contract maintenance for does; that Operator records all maintenance discrepancies on NRCs.Reporter stated he had signed-off the Smoke Goggle Inspection but could not reinstall the goggles in the cockpit due to the Cabin doors were already masked over with tape for the fuselage paint stripping. At the time of his incident; his FBO was only using their maintenance form for contract maintenance discrepancies found on customer aircraft and the sign-off for the smoke goggles was only for the inspection of the goggles; there wasn't a specific sign-off for reinstalling the smoke goggles. His FBO now requires NRCs to be written to record any smoke goggle that are not reinstalled after the Smoke Goggle Inspection is signed-off.
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Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.