An A320 Captain reported finding the left rudder travel mushy and would not reach the full pedal deflection during flight control checks on taxi out. The First Officer's left rudder pedal had the same problem. Captain notes he had recently experienced a similar left rudder pedal problem in an A319.

Date: 2009-08 · Aircraft: A320 · Phase: ground

Anomalies: aircraft-equipment-problem-critical

Synopsis

An A320 Captain reported finding the left rudder travel mushy and would not reach the full pedal deflection during flight control checks on taxi out. The First Officer's left rudder pedal had the same problem. Captain notes he had recently experienced a similar left rudder pedal problem in an A319.

Narrative

During flight control checks; I found the left rudder travel mushy and would not reach the full pedal deflection; the right rudder was operating normally and deflecting fully with the pedal. The FLT/CONT (ECAM) page confirmed that there was not a full left deflection attainable; but fully attainable on the right rudder.I stopped in the non-congested taxiway and called Maintenance with my cell phone. Explained the problem and they put me on hold; as it was taking a long time I hung up and called the next Airbus Maintenance number. As I finished explaining the problem; the line went silence... I called Dispatcher and he was having problems calling; we thought there may have been a power outage; so I told Dispatcher that I was going back to the gate since I knew this A320 was not going to fly with this problem. Dispatcher sent me an ACARS message reading: Captain...CALL ME BACK...AIRBUS MAINTENANCE IS SHIFT CHANGING...THEY HAVE THEIR PHONES TURNED OFF UNTIL THEY BRIEF THE AFTERNOON SHIFT WHAT AN AIRLINE. Local Contract Maintenance came over and upon performing a few different hydraulic checks with the flight controls he concluded that this was above his pay grade; but we both have the idea that there might be a hydraulic servo issue in the left rudder system.I am amazed that this company would have such a procedure in place in shutting down phone line communications; or for that matter even ACARS communications; during ANY shift change in the middle of anomalies and maintenance issue in flight; or outside the gate in the taxiway; with an aircraft full of paying passengers!

NASA callback

Reporter stated this was the second time he has found the left rudder travel mushy and would not reach full deflection during flight control checks on taxi out. The first time was in an A319. In both cases; the left side was always the issue with the mushiness and lack of travel. The left pedal could not be pushed to a solid detent feel and he noticed the rudder indicator did not go all the way; showing full travel; as it did when the right pedal was moved. His First Officer had the same left pedal mushiness condition.Reporter stated the Contract Mechanic's troubleshooting was good. He isolated various systems including the FACs and ELACs computers; while using the BLUE hydraulic system and YELLOW hydraulic system and Power Transfer Unit (PTU). Contract Mechanic noticed the rudder pedals had full travel with rudder indicator following correctly when the ELACs or FACs were disconnected. Reporter's carrier sent out their own Mechanics who continued the trouble shooting and found the rudder travel limiter unit had faulted; preventing full left pedal input to the rudder actuators.

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Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.