A Mechanic reports a CRJ-700 he worked on the night before; had returned to field with a Slats Fail Caution message. A Skin Spoon tool was found wedged between a slat and the wing lower surface. Mechanic had placed the Skin Spoon on the lower lip of one of the slats; but the tool did not have a Red streamer attached.
Synopsis
A Mechanic reports a CRJ-700 he worked on the night before; had returned to field with a Slats Fail Caution message. A Skin Spoon tool was found wedged between a slat and the wing lower surface. Mechanic had placed the Skin Spoon on the lower lip of one of the slats; but the tool did not have a Red streamer attached.
Narrative
I showed up for [shift] turnover and was assigned to Aircraft'X'; a CRJ-700. I was then made aware by my Lead that Aircraft 'Y' was at the gate and was having starting/APU/bleed air problems and was needed for revenue. So; I rushed to the gate with my tools and got busy troubleshooting/fixing the issue. Because of the associated Cowl Anti-ice Cautions; the Pilots didn't feel comfortable taking the aircraft and were reassigned to Aircraft 'Z'. After talking to my Lead; we decided bringing Aircraft 'Y' back to the Hanger was our best plan and that way; since I had troubleshot the problem to an APU Load Control Valve; my Lead would have another Mechanic change it out. While driving Aircraft 'Y' to the Hanger; I noticed that the Center tank had 1300 lbs fuel; often an indication of a leaking Ejector or other internal fuel lines. After parking Aircraft 'Y' I headed back to the gate to get Aircraft 'X'; drove that aircraft back to the Hanger and parked it inside for troubleshooting and other maintenance.I then went back to Aircraft 'Y' and defueled the Center tank. I had the assigned Mechanic sump the Center tank and made him aware of the leak check procedure. I then went back to Aircraft 'X' and started troubleshooting the right-hand Wing Slat Status Message MEL. While doing the checks on the slat skew sensors with a multimeter and a cheater (my skin spoon); several people had been coming up to me with questions: Mr. 'X' needed screws or a Part Number for them; Mr. 'Y' needed help with issues for a Detail Visual Inspection (DVI) of the Rudder Travel Limiter; Mr. 'Z' needed help with how to do the lubrication of the APU door actuator; Mr. 'W' couldn't get our aircraft to take oxygen. I let myself get distracted from my own work/focus and set the Skin Spoon on the bottom lip of the slat right by were I was working. When it got close to go time (the XA.00 hanger shuffle); Mr.'V' started hollering about how long it was taking. I was trying not to be the bottleneck; so I quickly re-paneled my aircraft; sucked up the slats; checking for Maintenance Diagnostic Computer (MDC) messages; pulled electrical power; moved my tool box; ran out; grabbed a Tug; and relocated the CRJ-700 outside. I then came back in and completed my paperwork; continuing the MEL since we didn't have parts. I then took a short break and put my toolbox back; not realizing I was short a Skin Spoon. All the other tools I had used I [believed] were home safe and sound. A fellow Mechanic was assigned to troubleshoot a Slats Fail Caution message and had made me aware he had found a Skin Spoon lodged in the slats. Since I had been there the night before I checked my tools and was unable to locate one of my two Skin Spoons. I feel the event happened primarily because I let outside factors/distractions; dictate my normal system of checks and balances. Another way to say it would be that I let the situation control me instead of controlling the situation. I came forward to the Supervision and let them know that I believed it was my tool that caused the event. The problem with the aircraft was rectified. My suggestions would be: 1) Do not let situations take you out of your game. 2) Never use an aircraft as a workbench.3) Obtain a company issued tool from our stores with a streamer on it 4) If using my own tool; affix it with a streamer.
NASA callback
Reporter stated the CRJ-700 he had worked on the night before; had 'Returned to Field' on it's third flight leg for a 'Slats Fail' caution message. The same Mechanic who was troubleshooting the slat discrepancy found a Skin Spoon tool without a Red streamer; sitting inside the lower lip section of the slat. Somehow the Skin Spoon tool had not fallen off; even after numerous slat extensions and retractions. The Spoon eventually moved enough to affect the slat position and cause the Slat position sensors to send a 'Slats Fail' message.Reporter stated the Skin Spoons are approximately 1' inch wide; by 6' inches long; one eighth inch thick(1/8') and made from carbon steel. One end is tapered down and angled to allow the Spoon tool to get under and lift wing composite panels and help pull the panel away from the PRC sealant. The Spoon tool is not used on any aluminum skin material because the carbon steel tool will cut or scratch aluminum skin.Reporter stated he got in a hurry and because he did not keep a Red streamer on his Spoon tool; he didn't have a visual aid for himself or for other Mechanics to notice the Skin Spoon resting on the lower surface of the slat.
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Source: NASA Aviation Safety Reporting System (public domain). Reports are voluntary submissions and are not verified by NASA.