Corrosion-Induced Spoiler Failure Causes Control Issues on Boeing 737

Casualties unknown • IE

A Boeing 737-400 experienced significant lateral control difficulties during its final approach to Dublin Airport due to a disconnected spoiler actuator.

What happened

On November 27, 1998, a B737-400, registration EI-BXB, was performing a public transport flight on approach to runway 28 at Dublin Airport. While the aircraft was approximately 500 feet above the ground, the First Officer, who was flying the aircraft, noticed a significant aerodynamic imbalance. To maintain level wings, the pilot was forced to apply and hold 5 to 6 units of right aileron. Due to the low altitude, the crew had minimal opportunity to troubleshoot the issue before touchdown, and the aircraft landed and taxied normally.

The investigation

Following the incident, investigators examined the aircraft's spoiler and speed brake system. They identified that the outboard spoiler on the left wing (position "0") had become disconnected from its actuator. Specifically, the eye-end of the actuator had separated from the actuator shaft.

Technical analysis revealed that severe corrosion on the threaded portions of both the shaft and the eye-end had caused the separation. The investigation noted that this specific actuator had been in service since the aircraft's delivery in October 1989. While the manufacturer had previously identified similar issues in the B737-200 series and recommended applying sealant to prevent thread corrosion, this particular component had not been treated with the recommended sealant.

Probable cause

The separation of the spoiler actuator was caused by corrosion on the threaded components, which was facilitated by the absence of protective sealant.

Frequently asked questions

What happened in the null aircraft accident near IE?

A Boeing 737-400 experienced significant lateral control difficulties during its final approach to Dublin Airport due to a disconnected spoiler actuator.

What aircraft was involved and where did it happen?

The accident on null involved a aircraft, registration EI-BXB, at IE.

What was the probable cause of the accident?

The separation of the spoiler actuator was caused by corrosion on the threaded components, which was facilitated by the absence of protective sealant.

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