20 Jul 2012: PIPER PA-28-180

20 Jul 2012: PIPER PA-28-180 (N3692R) — Unknown operator

No fatalities • Statesboro, GA, United States

Probable cause

A total loss of engine power as a result of oil exhaustion due to the mechanic's failure to apply appropriate torque to the oil filter.

— NTSB Determination

Accident narrative

On July 20, 2012, about 1400 eastern daylight time, a Piper PA-28-180, N3692R, experienced a total loss of engine power about 5 minutes after takeoff from the Statesboro-Bulloch County Airport (TBR), Statesboro, Georgia and the pilot/mechanic subsequently made an off airport forced landing to a peanut field. The certificated private pilot sustained minor injuries and a passenger was not injured. The airplane sustained substantial damage to the wings and fuselage. The airplane was registered to a private individual and was operated under the provisions of 14 Code of Federal Regulations Part 91 as a maintenance test flight. Visual meteorological conditions prevailed and no flight plan had been filed for the local flight.

The pilot/mechanic reported that prior to the flight he had completed a 100 hour maintenance inspection on the airplane which included an oil and oil filter change. After the inspection he operated the engine inside an airport hangar at 1500 rpm and had detected no oil leaks. He subsequently pulled the airplane out of the hangar, performed an engine run-up with full power, and determined that the engine was operating as expected. He taxied to runway 14, performed another high power run-up, and departed on the local maintenance flight. Shortly after departure, approximately 800 feet above ground level, he noted a loss of oil pressure and subsequent total loss of engine power.

Initial examination of the airplane by a Federal Aviation Administration (FAA) inspector revealed that it came to rest in a tree line, at the edge of a field, slightly nose down, and the right wing had been impact separated by a tree. The stabilator was impact separated. Evidence of blight was noted on the vegetation in the vicinity of the accident airplane; however, the fuel line to the carburetor was devoid of fuel. A follow-up examination by an FAA inspector, which coincided with the recovery of the airplane, revealed oil streaking around the lower nose gear truss and along the underside of the fuselage. Further examination revealed that the crankshaft was seized. Examination of the engine revealed that the oil dipstick tube was impact damaged. Examination of the oil filter revealed that it was hand tight and the safety wire was secured; however, the oil filter was able to rotate counter clockwise to the extent of the safety wire. The pilot/mechanic confirmed that he had not utilized any torque device to tighten the oil filter. Examination of the hangar where the maintenance had been performed revealed, outside the hangar doors, a large area of oil on the ground as well as an oil trail from that hangar to the departure end of runway 14.

According to the Lycoming Publication titled "Lycoming Flyer," 18 to 20 foot pounds of torque should be applied when installing an oil filter on the engine. However, it further states that the 20 foot pound maximum torque should not be exceeded.

Contributing factors

  • cause Maintenance personnel
  • cause Incorrect service/maintenance
  • cause Fluid level
  • factor Inadequate inspection
  • factor Contributed to outcome

Conditions

Weather
VMC, wind 220/10kt, vis 10sm

Loading the flight search…

What you can do on Flight Finder

  • Search flights between any two airports with live fares.
  • By aircraft — pick a plane model (e.g. Boeing 787, Airbus A350) and see every route it flies from your origin.
  • Route map — click any airport worldwide to explore its destinations, or draw a radius to find nearby airports.
  • Global aviation safety — aviation accident database, 5,200+ records since 1980, with map and rankings by aircraft and operator.
  • NTSB safety feed — recent U.S. aviation accidents and incidents from the official NTSB CAROL database, updated daily.

Frequently asked questions

How do I search flights by aircraft type on FlightFinder?

Pick an aircraft model — Boeing 737, Airbus A320, A380, Boeing 787 Dreamliner and more — enter your origin airport, and FlightFinder shows every route that plane flies from there with live fares.

Which aircraft types can I filter by?

We support Boeing 737/747/757/767/777/787, the full Airbus A220/A319/A320/A321/A330/A340/A350/A380 family, Embraer E170/E175/E190/E195, Bombardier CRJ and Dash 8, and the ATR 42/72 turboprops.

Is FlightFinder free to use?

Search and schedules are free. Pro ($4.99/month, $39/year, or $99 one-time lifetime) unlocks the enriched flight card — on-time stats, CO₂ per passenger, amenities, live gate & weather — plus My Trips with push alerts.

Where does the route data come from?

Live schedules come from Amadeus, AeroDataBox and Travelpayouts. Observed routes (which aircraft actually flew a given city pair) are crowdsourced from adsb.lol ADS-B data under the Open Database License.