24 May 2013: BELL 206B — Air-Evac Lifeteam

24 May 2013: BELL 206B (N297CA) — Air-Evac Lifeteam

No fatalities • St Louis, MO, United States

Probable cause

The loss of engine power due to the separation of compressor blades, which resulted from fatigue cracking.

— NTSB Determination

Accident narrative

On May 23, 2013, about 2100 central daylight time, a Bell 206B helicopter, N297CA performed an autorotation to a forced landing at the Spirit of St. Louis Airport (KSUS), St. Louis, Missouri. The flight instructor and commercial rated pilot were not injured and the helicopter was substantially damaged. The helicopter was registered to GM Leasing Co., LLC and operated by Air-Evac Lifeteam, O'Fallon, Missouri, under the provisions of 14 Code of Federal Regulations Part 91 as a training flight. Night visual meteorological conditions prevailed for the flight that operated on a company flight plan. The flight instructor reported that he was demonstrating a normal takeoff. As the helicopter accelerated to about 50 knots and was 20 feet in altitude, there was a loud bang. The helicopter yawed left, and then the instructor elected to perform an autorotation landing with forward airspeed on the taxiway. During an initial visual inspection of the airframe, no observable damage was noted. Inspection of the engine, revealed a case breach on the axial compressor. Further examination of the helicopter's airframe revealed substantial damage to the aft fuselage and main rotor system.A review of the helicopter's Rolls-Royce 250-C20B engine maintenance records, revealed that the engine had 15,179.6 hours TSN (time since new) and 4,948 cycles TSN. The engine's compressor had 13,874 hours (TSN) and the compressor rotor stage 1-6 wheels had 1,185.3 hours (TSN) and were Parts Manufacturer Approval (PMA) replacement parts.

The examination of the engine revealed several areas where the compressor case had been breached by fragments exiting the engine. Further examination of the stage 1 compressor blades revealed the blades were in place and in good condition. The stage two blades were present, but exhibited varying degrees of trailing edge damage. All stage 3 through 6 blades had separated at the blade root. The 3, 4, and 6 compressor stator vanes were completely separated and ingested. Stage 2 and 5 vanes were present, but bent and/or torn in the direction of rotation. The compressor impeller was intact, but had leading edge damage 360-degrees around the disk. Several impeller blades exhibited blade tip bending, consistent with debris ingestion. The axial compressor rotor and stator was sent to the National Transportation Safety Board (NTSB) materials lab, in Washington, D.C. Examination of the 3rd stage wheel found a blade root that had about a 54% progressive cracking area, consistent with fatigue. The examination also found indications of fatigue on stage 3 through 6 blades.

Contributing factors

  • cause Compressor section — Failure

Conditions

Weather
VMC, wind 080/04kt, vis 10sm

Loading the flight search…

What you can do on Flight Finder

  • Search flights between any two airports with live fares.
  • By aircraft — pick a plane model (e.g. Boeing 787, Airbus A350) and see every route it flies from your origin.
  • Route map — click any airport worldwide to explore its destinations, or draw a radius to find nearby airports.
  • Global aviation safety — aviation accident database, 5,200+ records since 1980, with map and rankings by aircraft and operator.
  • NTSB safety feed — recent U.S. aviation accidents and incidents from the official NTSB CAROL database, updated daily.

Frequently asked questions

How do I search flights by aircraft type on FlightFinder?

Pick an aircraft model — Boeing 737, Airbus A320, A380, Boeing 787 Dreamliner and more — enter your origin airport, and FlightFinder shows every route that plane flies from there with live fares.

Which aircraft types can I filter by?

We support Boeing 737/747/757/767/777/787, the full Airbus A220/A319/A320/A321/A330/A340/A350/A380 family, Embraer E170/E175/E190/E195, Bombardier CRJ and Dash 8, and the ATR 42/72 turboprops.

Is FlightFinder free to use?

Search and schedules are free. Pro ($4.99/month, $39/year, or $99 one-time lifetime) unlocks the enriched flight card — on-time stats, CO₂ per passenger, amenities, live gate & weather — plus My Trips with push alerts.

Where does the route data come from?

Live schedules come from Amadeus, AeroDataBox and Travelpayouts. Observed routes (which aircraft actually flew a given city pair) are crowdsourced from adsb.lol ADS-B data under the Open Database License.