4 Apr 2024: CESSNA 180A

4 Apr 2024: CESSNA 180A (N5281D) — Unknown operator

No fatalities • Nordman, ID, United States

Probable cause

Maintenance personnel's improper installation of the left main landing gear wheel assembly, which resulted in a loss of torque and subsequent separation of the wheel and axle assembly from the main landing gear leg during landing.

— NTSB Determination

Accident narrative

On April 4, 2024, at 1445 Pacific daylight time, a Cessna 180A, N5281D, was substantially damaged when it was involved in an accident near Priest Lake United States Forest Service Airport (67S), Nordman, Idaho. The pilot and flight instructor were not injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 instructional flight. The pilot had purchased the tailwheel-equipped airplane one month prior to the accident and had been receiving dual instruction from the flight instructor to meet an insurance-mandated tailwheel training requirement. The pilot and flight instructor had spent most of the training accomplishing a dozen or so landings at various local airports on the day of the accident. While conducting a power-off approach the airplane developed a higher-than-normal sink rate. The flight instructor called for additional power, but the engine briefly hesitated as power was applied. The flight instructor managed the power and applied aft yoke input to flare the airplane, which resulted in a firm touchdown with a minimal bounce. During the bounce, the left main wheel axle assembly separated from the landing gear leg. When the exposed landing gear leg contacted the grass surface, it separated from the airframe. The fuselage and left wing then contacted the ground, sliding on the left wing and right main landing gear wheel resulting in substantial damage to the left wing. The airplane came to rest upright, with the nose of the airplane oriented 180° to the landing direction. The associated nuts were not recovered from the accident site. Metallurgical examination of the left main landing gear axle assembly revealed that all 4 bolts remained installed through the flange that was mated with the leg. The bolts exhibited bending and tensile loading near the fracture with a portion of the bolt threads completely sheared off. These features were consistent with the shearing of the nuts from the attachment bolts due to landing forces. The axle surfaces exhibited fretting wear consistent with repeated oscillatory loads between loose joints. Due to the damage of the threads, it may indicate that the nuts were engaged only at the end of the bolts. During the metallurgical examination of the axle assembly, fatigue cracking was identified on the surface of the landing gear leg. The fracture of the landing gear leg exhibited fatigue cracks in multiple locations along the surface of the leg due to a corrosion pit that had propagated upward through the landing gear leg. A review of maintenance records showed that an annual inspection, including brake and wheel work, had been completed on March 20, 2024. Additionally, on June 1, 2023, the main landing gear had been removed for the installation of floats.

Contributing factors

  • Incorrect service/maintenance
  • Maintenance personnel
  • Fatigue/wear/corrosion

Conditions

Weather
VMC, wind 030/14kt, vis 10sm

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