1 May 2025: CESSNA 177RG

1 May 2025: CESSNA 177RG (N52156) — Unknown operator

1 fatality • Grass Valley, CA, United States

Probable cause

An improperly tightened B-nut fitting at the fuel flow divider, which resulted in a fuel leak and loss of engine power due to fuel starvation, and the inadequate maintenance inspection, which failed to detect and correct the discrepancy.

— NTSB Determination

Accident narrative

History of Flight On May 1, 2025, about 0820 Pacific standard time, a Cessna 177RG airplane, N52156, was substantially damaged when it was involved in an accident near Grass Valley, California. The pilot was fatally injured. The airplane was operated as a Title 14 Code of Federal Regulations (CFR) Part 91 personal flight. According to ADS-B data for the flight, the airplane departed Auburn Municipal Airport (AUN), Auburn, California, at 0805 and climbed to about 4,400 ft en route to Nevada County Airport (GOO), Grass Valley, California. A review of archived audio from the GOO CTAF and a witness report revealed that the pilot first reported the airplane’s position about 4 miles south of GOO at traffic pattern altitude. About 3 minutes later, the pilot reported that his position was about 1/2 mile south of the airport and that he would be crossing midfield and entering the left downwind for runway 07. The pilot subsequently reported his left downwind and left base turns for the runway. About 30 seconds after reporting his left base turn, the pilot reported, “Nevada County, mayday, mayday, mayday, I have lost engine.” The witness that heard the pilot make radio calls noted that there was no indication of engine trouble until the mayday call was made. The witnesses said that in every transmission the pilot seemed calm and professional and had good situational awareness. The ADS-B data showed that the airplane’s flight track discontinued the left base-to-final turn and instead made a right turn to the south, away from the airport and likely toward a clear area to conduct an emergency landing. The accident site was located about 1 mile west of the airport, adjacent to the road. Pilot Information The pilot held a private pilot certificate with an airplane single-engine land rating. At the time of the accident, he had accumulated 311.6 total hours of flight experience since he first began flying in 1979, which included 64.1 hours of flight experience in the accident airplane. He received 3.7 hours of dual instruction in the accident airplane in March 2024. No flight review endorsement was observed in the pilot’s logbook. Aircraft Information A review of maintenance records revealed that the airplane’s most recent annual inspection was signed off on April 21, 2025. During the annual inspection, a J.P.I Instruments (JPI) engine data management system and JPI fuel flow transducer were installed, and the right tank’s fuel sending unit gasket was replaced. ADSB and engine monitoring data show that the pilot flew two separate flights with a total flight time of 1.5 hours after the annual inspection. Pilot records showed that, on the day of the accident, the airplane departed AUN for the flight to GOO with 34 gallons of fuel: 18 gallons in the left wing tank and 16 gallons in the right wing tank.

Flight Recorder Information The airplane was not equipped nor required to be equipped with any flight recorder. It was equipped with a JPI engine data management system capable of recording various engine operation parameters, including CHT and EGT. The JPI unit was sent to the NTSB Vehicle Recorder Laboratory for data download. Data from the engine monitoring instrument indicated that, for the accident flight, engine startup occurred about 42 minutes before takeoff. The data showed that the engine was running normally until the last few seconds of the flight. During those final seconds, the CHTs and EGTs for all four cylinders spiked briefly before dropping rapidly. Wreckage and Impact Information The main wreckage came to rest, inverted about 250 ft from some damaged, 60-ft trees. The stabilator was found separated and in three pieces along the debris line between the damaged trees and the main wreckage. The stabilator’s leading edge showed tree-impact damage on the right and left sides, and tree debris was found with the stabilator pieces. The propeller and propeller hub remained attached to the engine, and both propeller blades were bent aft about midspan. Postaccident examination of the airframe revealed that both wings sustained significant impact damage, and both wing fuel tanks were breached. About 6 gallons of fuel was found in the left tank, and about 1 cup of fuel was found in right tank. The fuel selector valve handle and the fuel valve were found in the “Both” position. Postaccident examination of the engine revealed that the B-nut on the fuel line from the fuel servo to the fuel flow divider was more than 1/2 turn loose. Blue fuel staining was observed in the area surrounding the loose fitting. Also, the B-nut attached to the outlet of the fuel strainer was finger tight, and the fitting on the inlet side of the fuel flow transducer was loose and rotated freely. No evidence of any other preimpact anomaly was observed that would have precluded normal engine operation. Additional Information Tile 14 CFR Part 43, Appendix D, “Scope and Detail of Items (as Applicable to the Particular Aircraft) to be Included in Annual and 100-hour Inspections,” specified in paragraph (d) that “each person performing an annual or 100-hour inspection shall inspect…components of the engine and nacelle group,” to include inspecting the engine section “for visual evidence of excessive oil, fuel, or hydraulic leaks, and sources of such leaks,” and inspecting “lines, hoses, and clamps for leaks, improper condition, and looseness.”

Contributing factors

  • Incorrect service/maintenance
  • Inadequate inspection
  • Maintenance personnel
  • Maintenance personnel
  • Maintenance personnel

Conditions

Weather
VMC, wind 130/06kt, vis 10sm

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