Fatal R44 Helicopter Crash Linked to Improper Maintenance and Engine Malfunction

Casualties unknown • VILA VELHA, ES, BR

A Robinson R44 II helicopter crashed during final approach in Vila Velha, Brazil, resulting in two fatalities and highlighting risks from uncertified maintenance parts.

What happened

On January 6, 2021, a Robinson R44 II helicopter, registration PR-WVW, was performing a private flight from Guarapari to Vila Velha, Espírito Santo. During the final approach to runway 05 at João Monteiro Aerodrome, the aircraft experienced an abnormal descent and a loss of control in flight. The helicopter collided with the ground in a wooded area near the runway threshold. The impact was high-energy, causing substantial structural damage, including the severing of the tail cone. Both the pilot and the passenger sustained fatal injuries.

The investigation

CENIPA's investigation focused on the aircraft's engine performance and maintenance history. Investigators examined the ignition system, specifically the magnetos, and discovered discrepancies in the right magneto and intermittent sparking in the left magneto. A critical finding was the presence of a non-standard washer in contact with the engine's right magneto electric terminal screw.

Analysis of security footage showed the aircraft began a descent that included a movement resembling a flare approximately six seconds after the initial descent began. The committee evaluated whether the pilot's attempt at an autorotation maneuver—a standard response to engine failure—was executed effectively, noting that the timing and intensity of the flare may have been misjudged due to the high rate of descent.

Findings

  • The use of a non-standard washer in the magneto terminal screw indicated inadequate maintenance.
  • The pilot acted as the technical manager and maintenance engineer for the aircraft, leading to a lack of independent oversight.
  • There were indications of improper use of flight controls and potential errors in judging altitude during the flare maneuver.
  • The aircraft's engine-related components showed signs of malfunction, potentially leading to a reduction in power or rotor RPM.
  • Maintenance records for the airframe and engine were not up to date.

Probable cause

The accident was caused by a combination of engine malfunction, likely stemming from improper maintenance involving uncertified parts, and the pilot's inability to effectively manage the resulting loss of control during an attempted autorotation.

Frequently asked questions

What happened in the 2021-01-06 aircraft accident near VILA VELHA, ES, BR?

A Robinson R44 II helicopter crashed during final approach in Vila Velha, Brazil, resulting in two fatalities and highlighting risks from uncertified maintenance parts.

What aircraft was involved and where did it happen?

The accident on 2021-01-06 involved a aircraft, registration PRWVW, at VILA VELHA, ES, BR.

What was the probable cause of the accident?

The accident was caused by a combination of engine malfunction, likely stemming from improper maintenance involving uncertified parts, and the pilot's inability to effectively manage the resulting loss of control during an attempted autorotation.

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