Faulty Brake Valve Installation Leads to Runway Excursion and Overturn

Casualties unknown • Aeródromo de Torremocha de Jiloca (Teruel), ES

A SPEED 2002 aircraft veered off the runway and flipped during landing at Torremocha de Jiloca due to a misinstalled parking brake valve.

What happened

On May 18, 2021, a privately operated SPEED 2002, registration EC-XIE, was performing a flight from Casarrubios del Monte Aerodrome to Torremocha de Jiloca Aerodrome. During the landing phase on runway 15, the aircraft experienced a loss of braking capability.

The pilot reported that after touchdown, the aircraft failed to decelerate as expected. While attempting to manage the landing roll, the pilot manipulated the parking brake lever. As the aircraft reached the end of the runway, it veered off the left side of the asphalt and entered a field with an upward gradient. The impact with the terrain caused the nose gear to collapse, leading the aircraft to lift and eventually overturn. The aircraft sustained significant damage to its propeller, nose gear, canopy, and wing structure, but the two occupants escaped without serious injury.

The investigation

The CIAIAC investigation focused on the functionality of the braking system and the installation of the MATCO PVPV-D parking brake valve. Investigators examined the aircraft's maintenance logs, the manufacturer's technical documentation, and the physical condition of the hydraulic components.

Testing revealed that while the brakes functioned normally when the valve was in the OFF position, the system failed when the valve was engaged. The investigation also analyzed the manufacturer's provided diagrams, discovering a contradiction between the valve's exploded view and its installation instructions. Furthermore, the investigation reviewed the operational habits of the aeroclub members regarding parking brake usage.

Findings

  • The primary cause of the accident was the faulty installation of the parking brake valve, which was oriented in a way that prevented hydraulic pressure from reaching the brake calipers when the lever was in the ON position.
  • The aircraft's excessive speed on touchdown acted as a contributing factor, increasing the required stopping distance and reducing the pilot's reaction time.
  • Conflicting manufacturer documentation regarding the valve's installation created a high risk of error during maintenance.
  • Inconsistent usage procedures among aeroclub members regarding the parking brake contributed to the lack of detection of the valve's malfunction during routine operations.

Probable cause

The accident was caused by the incorrect installation of the parking brake valve, which blocked hydraulic pressure to the brakes when the valve was engaged. This failure, combined with an excessive landing speed, led to the runway excursion and subsequent aircraft overturn.

Frequently asked questions

What happened in the 2021-05-18 AFICIONADO modelo SPEED 2002 accident near Aeródromo de Torremocha de Jiloca (Teruel), ES?

A SPEED 2002 aircraft veered off the runway and flipped during landing at Torremocha de Jiloca due to a misinstalled parking brake valve.

What aircraft was involved and where did it happen?

The accident on 2021-05-18 involved a AFICIONADO modelo SPEED 2002, registration EC-XIE, at Aeródromo de Torremocha de Jiloca (Teruel), ES.

What was the probable cause of the accident?

The accident was caused by the incorrect installation of the parking brake valve, which blocked hydraulic pressure to the brakes when the valve was engaged. This failure, combined with an excessive landing speed, led to the runway excursion and subsequent aircraft overturn.

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