Engine failure leads to helicopter crash during firefighting operation

Casualties unknown • Yátova (Valencia / València), ES

A Sokol PZL SWIDNIK W-3A helicopter crashed in Yátova, Spain, after an engine failure during a landing maneuver, resulting in serious injuries to both crew members.

What happened

On 2 July 2012, a Sokol PZL SWIDNIK W-3A, registration EC-JUN, operated by INAER, was engaged in firefighting operations near Yátova, Valencia. The crew, part of the Forest Fire Reinforcement Brigade (BRIF), was attempting to land atop a mound to unload a bambi bucket for water drops. During a circling maneuver over two hills, the helicopter experienced a partial loss of power. The crew attempted an emergency landing in an adjacent area, but the aircraft impacted the ground. Both crew members sustained serious injuries.

The investigation

The CIAIAC investigation focused on the mechanical failure of the engine and the crew's response to the emergency. Investigators examined the wreckage and performed laboratory inspections on the broken turbine shaft of engine 1. The investigation also reviewed the operator's training programs, maintenance records, and the adequacy of the aircraft's onboard documentation. The inquiry established that while the maintenance of the aircraft was up to date, the crew's handling of the emergency did not align with the procedures outlined in the aircraft's Flight Manual.

Findings

  • The primary cause of the power loss was the fatigue failure of the flexible coupling between the turbine output and the intermediate shafts in engine 1.
  • The subsequent shutdown of engine 1 was triggered by the aircraft's design overspeed protection system.
  • The crew failed to follow established emergency procedures, including the failure to press the 2.5 min-OEI button, which was required for a Category A landing.
  • There was a significant lack of coordination and teamwork between the two pilots, with communication being nearly non-existent during the critical phases of the flight.
  • The aircraft lacked adequate onboard checklists, forcing the crew to rely on memory during the emergency.
  • The operator's manual lacked specific details regarding the conduct of supervised flights and the qualifications required for supervising pilots.
  • Neither pilot had received Multi-Crew Cooperation (MCC) training.

Probable cause

The accident was caused by the improper handling of an in-flight emergency following the loss of power in engine 1, which resulted from a fatigue failure of the turbine-to-gearbox shaft coupling. Contributing factors included poor crew coordination, a lack of MCC training, and the absence of proper emergency checklists and procedural documentation onboard.

Frequently asked questions

What happened in the 2012-07-02 PZL-Swidnik W-3A accident near Yátova (Valencia / València), ES?

A Sokol PZL SWIDNIK W-3A helicopter crashed in Yátova, Spain, after an engine failure during a landing maneuver, resulting in serious injuries to both crew members.

What aircraft was involved and where did it happen?

The accident on 2012-07-02 involved a PZL-Swidnik W-3A, registration EC-JUN, at Yátova (Valencia / València), ES.

What was the probable cause of the accident?

The accident was caused by the improper handling of an in-flight emergency following the loss of power in engine 1, which resulted from a fatigue failure of the turbine-to-gearbox shaft coupling. Contributing factors included poor crew coordination, a lack of MCC training, and the absence of proper emergency…

Investigation report by the Spanish Civil Aviation Accident and Incident Investigation Commission (CIAIAC). Original record: https://www.transportes.gob.es/recursos_mfom/2012_023_a_eng_2.pdf. This page is a structured re-presentation; facts and quotes are in the Comision de Investigacion de Accidentes e Incidentes de Aviacion Civil (CIAIAC), Spain - Ministerio de Transportes y Movilidad Sostenible.

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