Engine failure and electrical loss lead to aircraft rollover in Madrid

Casualties unknown • Aeropuerto de Madrid-Cuatro Vientos (Madrid), ES

A training flight in a TECNAM P2008 JC ended in an emergency landing and aircraft overturn following an engine shutdown and total electrical failure.

What happened

On 04 June 2022, a TECNAM P2008 JC, registration EC-NKE, was conducting a dual instruction flight near Madrid-Cuatro Vientos Airport when the engine suddenly stalled. The aircraft, operated by Quality Fly, S.A., was performing landing and takeoff maneuvers with an instructor and a student on board.

During the climb phase of the maneuver, at approximately 600 feet, the engine sputtered and shut down. Simultaneously, the aircraft experienced a complete electrical failure; cockpit displays lost power and radio communications with the tower were severed. The instructor attempted to restart the engine, but when the attempt failed, he executed an emergency landing in a field south of the airport. Upon touchdown, the uneven terrain caused the aircraft to overturn. Both occupants were unharmed and evacuated the aircraft without assistance.

The investigation

Investigators examined the aircraft's engine, fuel system, and electrical components to identify the trigger for the shutdown. Analysis of the Garmin G3X flight data confirmed that fuel pressure dropped to zero and electrical power consumption decreased immediately before the engine failure.

Physical inspections of the engine revealed significant carbon deposits in the cylinders, particularly in cylinder number three. While the crankshaft initially appeared partially blocked, investigators determined that once the cylinder head was removed, the piston could move normally, ruling out carbon buildup as the cause of the failure. Testing of the fuel pumps, ignition boxes, and pressure sensors on a test bench showed no functional deficiencies. Although the low fuel pressure warning sensor was found to be inoperative due to internal corrosion and residue, investigators concluded this was likely a result of the time elapsed since the accident rather than a contributing factor to the event.

Findings

  • The engine shutdown and subsequent electrical failure occurred for unidentified reasons.
  • The aircraft sustained significant damage to the fuselage, propeller, and landing gear.
  • The crew's emergency management was determined to be correct.
  • The primary cause of the aircraft overturning was the loss of control resulting from the uneven terrain during the off-field landing.

Probable cause

The accident was caused by a loss of control during an emergency off-field landing on uneven terrain, following an engine shutdown and electrical failure of unidentified origin.

Frequently asked questions

What happened in the 2022-06-04 TECNAM modelo P2008-JC accident near Aeropuerto de Madrid-Cuatro Vientos (Madrid), ES?

A training flight in a TECNAM P2008 JC ended in an emergency landing and aircraft overturn following an engine shutdown and total electrical failure.

What aircraft was involved and where did it happen?

The accident on 2022-06-04 involved a TECNAM modelo P2008-JC, registration EC-NKE, at Aeropuerto de Madrid-Cuatro Vientos (Madrid), ES.

What was the probable cause of the accident?

The accident was caused by a loss of control during an emergency off-field landing on uneven terrain, following an engine shutdown and electrical failure of unidentified origin.

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