Cessna 172 Excursion at Carlos Prates Aerodrome Due to Brake Ineffectiveness and Runway Infrastructure

Casualties unknown • BELO HORIZONTE, MG, BR

A flight training aircraft veered off the runway at Belo Horizonte after an aborted takeoff, striking a drainage ditch that lacked proper safety covers.

What happened

On April 10, 2019, a Cessna 172R, registration PT-WOW, was preparing for a flight training mission from Aeródromo Carlos Prates (SBPR) in Belo Horizonte, Brazil. The crew, consisting of a flight instructor and a student pilot, initially experienced excessive vibration during the takeoff roll. After consulting a mechanic, the instructor attempted a second takeoff roll to further investigate the vibration.

During this second attempt, the vibration recurred. The instructor decided to abort the takeoff; however, upon applying the brakes, the aircraft failed to decelerate effectively. In an attempt to stop the aircraft, the pilot performed a sharp turn (a "piggyback" or "power skid" maneuver), but the aircraft could not be stopped within the runway limits. The aircraft exited the runway and struck a masonry drainage ditch. The impact caused the left main landing gear and the nose gear to become trapped in the ditch, resulting in substantial damage to the landing gear, the lower fuselage, and the left horizontal stabilizer. Both occupants were unharmed.

The investigation

CENIPA investigators examined the maintenance history and the airport infrastructure. The investigation revealed that the aircraft had undergone an annual maintenance inspection just one day prior, which included the replacement of brake pads. While the maintenance manual for the Cessmina 172R requires a specific "bedding-in" procedure after pad replacement, no records were found to confirm this task had been completed. This lack of procedure execution may have contributed to the reduced braking effectiveness.

Furthermore, the investigation scrutinized the airport's taxiway safety. The drainage ditch, located within the taxiway safety area, was found to be non-compliant with Brazilian Civil Aviation Regulations (RBAC 154), which require such areas to be free of objects that could endanger aircraft. The investigation also noted that the airport operator's monitoring of the operational area failed to identify and mitigate the risk posed by the exposed ditch.

Findings

  • The aircraft's brake pad replacement was not documented as having undergone the required bedding-in procedure.
  • The pilot's decision to delay braking to minimize runway occupancy time may have contributed to the inability to stop.
  • The drainage ditch at the end of runway 09 constituted a significant hazard as it was not properly covered or mitigated.
  • Inadequate airport infrastructure supervision allowed a latent risk to remain in the operational area.

Probable cause

The runway excursion was likely caused by a combination of reduced braking effectiveness—potentially due to unperformed brake pad bedding-in procedures—and the presence of an unmitigated hazard in the form of an exposed drainage ditch within the taxiway safety area.

Frequently asked questions

What happened in the 2019-04-10 aircraft accident near BELO HORIZONTE, MG, BR?

A flight training aircraft veered off the runway at Belo Horizonte after an aborted takeoff, striking a drainage ditch that lacked proper safety covers.

What aircraft was involved and where did it happen?

The accident on 2019-04-10 involved a aircraft, registration PTWOW, at BELO HORIZONTE, MG, BR.

What was the probable cause of the accident?

The runway excursion was likely caused by a combination of reduced braking effectiveness—potentially due to unperformed brake pad bedding-in procedures—and the presence of an unmitigated hazard in the form of an exposed drainage ditch within the taxiway safety area.

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