Right wing separation causes destruction of EMB-202A during agricultural flight

Casualties unknown • LAGOA DA CONFUSÃO, TO, BR

An Embraer EMB-202A aircraft suffered a structural failure of the right wing during a water dumping maneuver, resulting in the destruction of the aircraft and serious injuries to the pilot.

What happened

On December 5, 2021, an EMB-202A aircraft, registration PT-UZI, was performing an agricultural flight operation near Lagoa da Confusão, Brazil. The aircraft took off from a landing area at Fazenda Bom Jesus to perform a local flight for the purpose of dumping water from its hopper.

During the recovery phase of the maneuver, after passing over the landing area, the right wing of the aircraft separated from the fuselage. The aircraft subsequently collided with the ground, resulting in the total destruction of the airframe. The pilot sustained serious injuries during the impact.

The investigation

CENIPA investigators examined the structural integrity of the aircraft and the flight parameters at the time of the accident. The investigation focused on the condition of the wing spars and the operational limits of the aircraft during the dumping process.

Investigators found that the aircraft's right wing spar had been weakened by fatigue cracks that had propagated to 65% of the resistant section of the lower flange plates without being detected during previous inspections. The investigation also reviewed the maintenance history, noting a previous accident in 2017 involving the same aircraft, and evaluated the effectiveness of the Eddy Current non-destructive testing (NDT) performed on the wing spars.

Probable cause

The structural failure was caused by the aircraft operating outside of its established limits, specifically exceeding the Maximum Operating Speed (VMO), Maneuvering Speed (VA), and Maximum Takeoff Weight (MTOW). These excessive aerodynamic loads, applied to a wing spar already weakened by undetected fatigue cracks, exceeded the structural strength of the aircraft during the water dumping maneuver.

Frequently asked questions

What happened in the 2021-12-05 aircraft accident near LAGOA DA CONFUSÃO, TO, BR?

An Embraer EMB-202A aircraft suffered a structural failure of the right wing during a water dumping maneuver, resulting in the destruction of the aircraft and serious injuries to the pilot.

What aircraft was involved and where did it happen?

The accident on 2021-12-05 involved a aircraft, registration PTUZI, at LAGOA DA CONFUSÃO, TO, BR.

What was the probable cause of the accident?

The structural failure was caused by the aircraft operating outside of its established limits, specifically exceeding the Maximum Operating Speed (VMO), Maneuvering Speed (VA), and Maximum Takeoff Weight (MTOW). These excessive aerodynamic loads, applied to a wing spar already weakened by undetected fatigue cracks,…

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