Propeller Hub Fatigue Leads to Engine Separation in Cessna A188B Runway Excursion

Casualties unknown • INACIOLÂNDIA, GO, BR

A Cessna A188B experienced a catastrophic powerplant failure during takeoff roll at a farm landing strip in Goiás, Brazil, resulting in substantial aircraft damage.

What happened

On December 8, 2022, at approximately 21:30 UTC, a Cessna A188B, registration PR-ADK, was performing a takeoff roll from an unpaved agricultural landing area at Fazenda Amauri, in Inaciolândia, Goiás. The aircraft was engaged in a scheduled agricultural chemical application flight with a single pilot on board.

As the aircraft accelerated and the tail became airborne, the propeller assembly suffered a sudden failure. One propeller blade separated from the hub, creating a severe dynamic imbalance. This imbalance caused the remaining blade to strike the ground, which subsequently led to the crankshaft fracturing due to torsional overload. The resulting forces caused the entire powerplant assembly to detach from the fuselage. The pilot lost directional control, and the aircraft veered off the airstrip, traveling approximately 100 meters before coming to a stop at the right edge of the landing area. The pilot was uninjured, but the aircraft sustained substantial damage, including the separation of the engine, deformation of the forward fuselage, and the collapse of the left landing gear.

The investigation

CENIPA investigators conducted a detailed metallographic analysis of the propeller hub and the wreckage. The investigation focused on the McCauley two-blade, constant-speed propeller assembly. While maintenance records indicated that the propeller had undergone an overhaul and that all logs were up to date, investigators discovered a dent on the internal face of the propeller hub. This specific area of the hub is only accessible during disassembly, such as during blade replacement.

Testing of the engine subsystems, including fuel injectors, magnetos, and cylinder compression, showed that the engine was functioning normally prior to the structural failure. The investigation determined that the aircraft was within weight and balance limits and that meteorological conditions were well within required minimums for the operation.

Probable cause

The accident was caused by a progressive structural failure of the propeller hub due to a fatigue mechanism. This fatigue originated from a dent located on the internal surface of the hub, which acted as a stress concentrator. The separation of the propeller blade created a severe imbalance that led to the detachment of the engine and the subsequent runway excursion.

Frequently asked questions

What happened in the 2022-12-08 aircraft accident near INACIOLÂNDIA, GO, BR?

A Cessna A188B experienced a catastrophic powerplant failure during takeoff roll at a farm landing strip in Goiás, Brazil, resulting in substantial aircraft damage.

What aircraft was involved and where did it happen?

The accident on 2022-12-08 involved a aircraft, registration PRADK, at INACIOLÂNDIA, GO, BR.

What was the probable cause of the accident?

The accident was caused by a progressive structural failure of the propeller hub due to a fatigue mechanism. This fatigue originated from a dent located on the internal surface of the hub, which acted as a stress concentrator. The separation of the propeller blade created a severe imbalance that led to the detachment…

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