Ground Crew Member Fatally Struck by Propeller During Fertilizer Loading

Casualties unknown • ITAQUI, RS, BR

A ground crew member sustained fatal injuries after descending from the wing of an EMB-202 during an agricultural loading operation while the engine was running.

What happened

On December 18, 2013, an EMB-202 aircraft, registration PT-UHX, was positioned at a landing strip in Granja Ibicuí, Itaqui, RS, for agricultural application operations. During the process of replenishing the aircraft with fertilizer (urea), the engine was left running at idle speed.

After completing the loading, a ground crew member, who had been positioned on the right wing, attempted to descend from the aircraft by climbing down the leading edge of the wing. During this movement, the individual struck their face against the rotating propeller. The impact resulted in fatal injuries due to traumatic brain injury. The pilot remained uninjured, and the aircraft sustained no damage.

The investigation

CENIPA's investigation focused on the operational environment and the organizational structure of the operator. The investigation established that the company lacked formal written operational procedures or standardized communication protocols between the pilot and ground personnel. Training for ground crew members was informal, often conducted by pilots on-site rather than through a structured program.

Investigators also noted that the practice of keeping the engine running during the loading of agricultural inputs was a common culture among local operators. While the aircraft's airworthiness certificate was valid, the investigation found that the maintenance logs for the airframe, engine, and propeller had not been updated since June 2013.

Findings

  • Lack of formal procedures: The absence of established operational routines and written instructions contributed to improvised and unsafe behaviors.
  • Communication failure: The lack of standardized hand signals or communication channels between the pilot and the ground crew led to a failure in coordinating the descent from the wing.
  • Inadequate training: The company lacked a formal training and competency program, relying on informal instruction that failed to reinforce safe behaviors.
  • Organizational culture: The practice of maintaining engine power during fertilizer loading created a high-risk environment.
  • Unsafe personnel behavior: The ground crew member's decision to descend via the leading edge of the wing, combined with a previously noted pattern of impulsive behavior, was a direct factor in the collision.

Safety action

CENIPA issued recommendations to the National Civil Aviation Agency (ANAC) to:

  • Ensure the operator establishes a minimum training curriculum for all personnel interacting with aircraft, covering all procedures from loading to flight.
  • Verify the operator's compliance with its Safety Management System (SMS).
  • Review existing regulations for agricultural aviation to evaluate the need for specific procedures regarding the loading of liquid and solid agricultural products.

Probable cause

The accident was caused by the ground crew member's unsafe descent from the wing's leading edge into the path of a rotating propeller, facilitated by a lack of formal operational procedures, inadequate training, and poor communication between the pilot and ground personnel.

Frequently asked questions

What happened in the 2013-12-18 aircraft accident near ITAQUI, RS, BR?

A ground crew member sustained fatal injuries after descending from the wing of an EMB-202 during an agricultural loading operation while the engine was running.

What aircraft was involved and where did it happen?

The accident on 2013-12-18 involved a aircraft, registration PTUHX, at ITAQUI, RS, BR.

What was the probable cause of the accident?

The accident was caused by the ground crew member's unsafe descent from the wing's leading edge into the path of a rotating propeller, facilitated by a lack of formal operational procedures, inadequate training, and poor communication between the pilot and ground personnel.

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