Landing gear fatigue causes Bede BD-4 excursion at Fishburn Airfield

Casualties unknown • Fishburn Airfield, County Durham, GB

A fatigue failure in the left landing gear leg of a Bede BD-4 led to a propeller strike and excursion into a crop field during a private flight in July 2022.

What happened

On 10 July 2022, a Bede BD-4, registration G-BOPD, was performing a private flight at Fishburn Airfield in County Durham. Following a routine landing on the grass runway, the pilot applied the brakes, at which point the left landing gear leg detached from the aircraft. This structural failure caused the propeller to strike the ground and forced the aircraft to veer toward the left. The aircraft eventually came to a halt in a field of crops situated beside the runway. There were no injuries to the pilot during the incident.

The investigation

Investigators examined the wreckage and focused on the fractured landing gear leg. Analysis of the fracture surface revealed the presence of beachmarks, which are characteristic indicators of metal fatigue. The investigation also considered the operational history of the aircraft, which had been in the pilot's possession since 1984. The aircraft had accumulated 1,686 total hours since its manufacture in 1974. The pilot estimated that the landing gear assembly had been used for more than 2,000 landings, a figure the manufacturer noted was likely among the highest recorded for this specific aircraft type.

Findings

  • The primary cause of the landing gear detachment was a failure resulting from metal fatigue.
  • The aircraft's landing gear leg had likely undergone an exceptionally high number of landing cycles compared to other aircraft of the same model.
  • The manufacturer confirmed that the specific landing gear leg design involved in the accident is no longer in production, having been replaced by a redesigned component.

Probable cause

The left landing gear leg failed due to metal fatigue, likely accelerated by the high number of landings the component had undergone.

Frequently asked questions

What happened in the 2022-07-10 Bede BD-4 accident near Fishburn Airfield, County Durham, GB?

A fatigue failure in the left landing gear leg of a Bede BD-4 led to a propeller strike and excursion into a crop field during a private flight in July 2022.

What aircraft was involved and where did it happen?

The accident on 2022-07-10 involved a Bede BD-4, registration G-BOPD , at Fishburn Airfield, County Durham, GB.

What was the probable cause of the accident?

The left landing gear leg failed due to metal fatigue, likely accelerated by the high number of landings the component had undergone.

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