In-flight Fire on JAL 653 Caused by Discarded Lighter in Seat Mechanism

Casualties unknown • Taiwan Taoyuan International Airport, TW

A blue-flame lighter lodged in a seat mechanism ignited during descent, causing smoke and fire in the cabin of a Boeing 767-300ER.

What happened

On June 6, 2009, Japan Airlines flight JAL 653, a Boeing 767-300ER with registration JA613J, was on approach to Taoyuan International Airport from Osaka. At approximately 20:43 local time, while the aircraft was at an altitude of about 1,900 feet, cabin crew members noticed a burning smell in the rear of the cabin. Upon investigation, they discovered smoke and fire originating from a passenger seat.

The flight crew was notified of the smoke, and the captain began relocating passengers away from the affected area. During the descent, cabin crew utilized fire extinguishers to suppress the flames. At 2/21:53, the pilots informed air traffic control of the smoke and requested to stop on a taxiway after landing. An emergency was declared, and airport fire services were dispatched. The aircraft landed safely at 20:24:16. Following the landing, an inspection of the seat revealed a charred lighter.

The investigation

The Taiwan Transportation Safety Board (TTSB) conducted an investigation involving international partners, including the Japan Transport Safety Board (JTSB) and the US National Transportation Safety Board (NTSB). The investigation focused on the seat mechanism at seat 47C, where the lighter was found. Investigators examined the physical properties of the lighter, the seat's reclining mechanism, and the possibility of items slipping into seat crevices.

Findings

  • The fire was caused by a blue-flame lighter that had become lodged in the reclining mechanism of seat 47C.
  • When a passenger adjusted the seatback to an upright position during descent, the seat's actuation mechanism compressed the lighter's ignition device against a fixed support point.
  • The resulting blue flame burned through the seat upholstery, causing the remaining butane fuel to ignite briefly before the flame extinguished due to lack of continuous fuel and oxygen.
  • While the lighter was permitted under the regulations in place at the time, its design allowed it to be ignited by a single continuous mechanical action.
  • There were no injuries to the 33 passengers or 11 crew members on board, though the investigation noted that had a passenger been seated in that specific seat, they could have sustained burns.

Probable cause

A blue-flame lighter lodged in the seatback mechanism of seat 47C was compressed by the seat's reclining motion, triggering the ignition and causing a localized fire in the cabin.

Frequently asked questions

What happened in the 2009-06-06 Boeing/B767-300ER accident near Taiwan Taoyuan International Airport, TW?

A blue-flame lighter lodged in a seat mechanism ignited during descent, causing smoke and fire in the cabin of a Boeing 767-300ER.

What aircraft was involved and where did it happen?

The accident on 2009-06-06 involved a Boeing/B767-300ER, at Taiwan Taoyuan International Airport, TW.

What was the probable cause of the accident?

A blue-flame lighter lodged in the seatback mechanism of seat 47C was compressed by the seat's reclining motion, triggering the ignition and causing a localized fire in the cabin.

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