Uncommanded engine start leads to Beagle B121 crash

Casualties unknown • Panshanger Aerodrome, Hertfordshire, GB

A Beagle B121 Pup aircraft veered off its parking position and struck another aircraft after an uncommanded engine start during a pre-flight inspection.

What happened

On 22 April 2011, a Beagle B121 Series 1 Pup, registration G-AXPM, was involved in an accident at Panshanger Aerodrome, Hertfordshire. The aircraft had undergone a 50-hour maintenance check the previous day. During the pre-flight inspection, the pilot performed the required manual propeller rotation. On the second rotation, the engine unexpectedly fired and immediately accelerated to full power.

As the engine ran, the aircraft broke free from its wing tie-downs. The aircraft accelerated in a westerly direction, striking the wingtip of a parked Cessna 3 and subsequently crashing into an earth embankment approximately 200 metres from its original parking spot. The impact left the aircraft nose-down in a ditch, causing significant damage to the propeller, landing gear, wings, and engine. There were no injuries to the pilot.

The investigation

Investigators discovered that during the previous day's maintenance, an engineer had used an incorrect key to operate the ignition switch. Because the maintenance organisation could not locate the correct key, the engineer used a spare key, which allowed the switch to be left in the RIGHT magneto position while the key was removed.

During the pre-flight inspection, the pilot observed the switch through the cabin door. Due to parallax error and the absence of a key in the switch, the pilot incorrectly perceived the switch as being in the OFF position. Furthermore, the aircraft's approved flight manual checklist required the pilot to set the throttle to fully OPEN and the mixture to FULL RICH during the external inspection, a configuration that would allow the engine to run at full power if the ignition were live.

Findings

  • The engine started because the propeller was rotated while the right magneto was live.
  • The ignition switch was left in the live position because an incorrect key had been used during maintenance, allowing the key to be withdrawn while the switch was still active.
  • The pilot's perception of the switch position was obscured by parallax error and the lack of a key in the switch.
  • The aircraft's pre-flight checklist design created a hazardous condition by requiring a throttle and mixture setting that would facilitate an uncommanded start if the ignition system were live.

Safety action

Following the investigation, amendments to the approved flight manuals for all series of the Beagle B121 Pup were prepared and promulgated to aircraft owners in September 2011.

Probable cause

The accident was caused by the ignition switch being left in a live position following maintenance, combined with a checklist procedure that placed the engine in a configuration capable of running at full power upon manual propeller rotation.

Frequently asked questions

What happened in the 2011-04-22 Beagle B121 Series 1 Pup accident near Panshanger Aerodrome, Hertfordshire, GB?

A Beagle B121 Pup aircraft veered off its parking position and struck another aircraft after an uncommanded engine start during a pre-flight inspection.

What aircraft was involved and where did it happen?

The accident on 2011-04-22 involved a Beagle B121 Series 1 Pup, registration G-AXPM, at Panshanger Aerodrome, Hertfordshire, GB.

What was the probable cause of the accident?

The accident was caused by the ignition switch being left in a live position following maintenance, combined with a checklist procedure that placed the engine in a configuration capable of running at full power upon manual propeller rotation.

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