Propeller assembly detachment leads to emergency landing in BFC Challenger II

Casualties unknown • On approach to Runway 25 at Otherton Airfield, Staffordshire, GB

A BFC Challenger II experienced a propeller and hub assembly detachment during its approach to Otherton Airfield, resulting in an emergency landing.

What happened

On 22 July 2008, a BFC Challenger II, registration G-BYKU, was conducting a private flight near Otherton Airfield, Staffordshire. During the final stages of an approach to Runway 2XXXXXXXXXXXXXXXX25, the pilot heard a loud bang from the rear of the aircraft. The pilot initially suspected a failure of the propeller drive belt; however, the propeller and hub assembly had actually detached from the reduction gearing.

Despite the sudden loss of thrust, the pilot managed to maintain a glide approach and successfully landed the aircraft on the runway. Upon inspection, it was discovered that the propeller assembly and hub were missing from the engine. The components were later found attached to a tree at the edge of the airfield. The aircraft sustained damage to the propeller, the fuselage fabric, and the dorsal longeron, but there were no injuries to the pilot.

Probable cause

The propeller hub mounting bolts were not secured with the required thread-locking compound, leading to vibration-induced fatigue and subsequent bolt failure.

Frequently asked questions

What happened in the 2008-07-22 BFC Challenger II accident near On approach to Runway 25 at Otherton Airfield, Staffordshire, GB?

A BFC Challenger II experienced a propeller and hub assembly detachment during its approach to Otherton Airfield, resulting in an emergency landing.

What aircraft was involved and where did it happen?

The accident on 2008-07-22 involved a BFC Challenger II, registration G-BYKU, at On approach to Runway 25 at Otherton Airfield, Staffordshire, GB.

What was the probable cause of the accident?

The propeller hub mounting bolts were not secured with the required thread-locking compound, leading to vibration-induced fatigue and subsequent bolt failure.

Loading the flight search…