No fatalities

Engine Failure and Landing Injuries Due to Known Deficiencies and Maintenance Lapses (N69CR)

Roanoke, United States of AmericaFlight

On November 29, 1991, a Cessna 402 (registration N69CR) operated by Jerry Miller was involved in an aviation accident near Roanoke, United States of America in flight. No fatalities were reported. Investigators recorded the probable cause as: The operation of the airplane with known deficiencies, a missing air cooling baffle, and inadequate maintenance. This summary draws on records from the Bureau of Aircraft Accidents Archives (B3A).

Sourcesthe Bureau of Aircraft Accidents Archives (B3A)Primary reportUpdated 2026-06-11Data APIEditorial standards

During daylight flight, the airplane lost its right engine due to a failed piston assembly from overheating caused by a missing air cooling baffle and improper oil filter. The landing resulted in serious injuries for the pilot and passenger due to lack of seat belts.

Incident Overview

During a daylight flight, the airplane experienced a loss of power in its right engine. The engine failure was traced to a failed piston assembly, which occurred because the engine overheated. The overheating resulted from two maintenance issues: the engine air cooling baffle was not installed, and an improper oil filter was used.

Landing Difficulties

The airplane was unable to sustain flight due to additional mechanical problems. The main landing gear was locked in the down position, preventing retraction. Furthermore, the propeller could not be feathered because of corrosion, which rendered it frozen. These factors combined to complicate the landing.

Injuries and Safety Equipment

During the landing, the pilot and the passenger sustained serious injuries. The absence of seat belts was identified as the cause of these injuries.

Known Deficiencies

The airplane was operated with 137 known deficiencies, indicating a widespread lack of maintenance and oversight.

Investigation Findings

The investigation determined the probable cause to be the operation of the airplane with known deficiencies, a missing air cooling baffle, and inadequate maintenance. Factors contributing to the accident included the frozen propeller, the pilot's inability to feather the propeller, the inoperative landing gear, the inability to retract the landing gear, and the lack of seat belts.