Improper Glider Assembly Leads to Control Failure and Forced Landing near Belluno

Casualties unknown • Aeroporto di Belluno, IT

An Alexander Schleicher ASW 19 glider experienced a loss of pitch control during takeoff, resulting in a forced landing and structural damage.

What happened

On April 10, 2010, at approximately 10:30 UTC, a pilot was preparing an Alexander Schleicher ASW 19 glider, registration D-7946, for a training flight at Belluno Airport. After completing the assembly of the aircraft, the pilot proceeded to runway 23 for takeoff.

During the takeoff roll, at a speed of approximately 100-110 km/h, the glider assumed an abnormal, excessively high attitude relative to the towing aircraft. The pilot attempted to correct the pitch using the control stick, but the input only resulted in further pitch-up movement. Realizing the loss of effective pitch control, the pilot executed an emergency release from the tow plane. After verifying that roll and yaw controls remained functional, the pilot performed a controlled descent into a field south of the airport. The landing, which took place in an area with several depressions in the terrain, resulted in structural damage to the lower fuselage, cockpit, landing gear door, canopy locking mechanism, and the landing gear retraction mechanism. The pilot was uninjured.

The investigation

The ANSV investigation focused on the assembly process and the functionality of the flight controls. The investigation established that the pilot had performed the assembly himself, a process that was frequently interrupted by the need to assist other pilots and move the aircraft to accommodate simultaneous assemblies of other gliders.

Crucially, the investigation found that the elevator had not been properly connected to its control rod during the assembly. Due to the specific mechanics of the control linkage, a pitch-up command (compression) remained possible, but a pitch-down command (tension) failed because the disconnected rod was pulled away from its attachment point. The investigation also noted that the pilot's flight manual was in German, a language the pilot did not master perfectly, and that post-assembly checks were insufficient to detect the disconnected linkage.

Findings

  • The primary cause of the incident was the failure to connect the elevator to the control rod during the assembly process.
  • The assembly sequence was repeatedly interrupted, leading to a lack of concentration.
  • Inadequate pre-flight and post-assembly inspections failed to identify the mechanical disconnection.
  • Contributing factors included improper preparation for the assembly task and a high level of complacency regarding a seemingly routine procedure.
  • The lack of organized space management during the assembly of multiple gliders contributed to the errors.

Probable cause

The accident was caused by the failure to properly attach the elevator to the control rod during assembly, combined with interrupted assembly procedures and inadequate post-assembly inspections.

Frequently asked questions

What happened in the 2010-04-10 ASW 19 accident near Aeroporto di Belluno, IT?

An Alexander Schleicher ASW 19 glider experienced a loss of pitch control during takeoff, resulting in a forced landing and structural damage.

What aircraft was involved and where did it happen?

The accident on 2010-04-10 involved a ASW 19, registration D-7946, at Aeroporto di Belluno, IT.

What was the probable cause of the accident?

The accident was caused by the failure to properly attach the elevator to the control rod during assembly, combined with interrupted assembly procedures and inadequate post-assembly inspections.

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