Engine failure and subsequent crash during takeoff

No fatalities • Fort Lauderdale-Executive, United States of America • Takeoff (climb)

An aircraft experienced a catastrophic left engine failure during takeoff, leading to a loss of altitude and a crash into trees, vehicles, and a residence.

What happened

During the takeoff phase, approximately 400 feet above the ground, the crew of the aircraft noted a discrepancy in the left engine manifold pressure, accompanied by a slight hesitation and a mild backfire. This was followed by an observable oil leak from the front nose section of the engine, resulting in a decrease in both RPM and manifold pressure. Air traffic controllers reported seeing smoke emanating from the left engine. As the aircraft struggled to maintain altitude, the left engine's propeller failed to feather.

The aircraft subsequently impacted trees and vehicles, and the right wing struck a residential building before the plane came to a rest on a road. A fire broke out immediately upon impact. While all occupants managed to exit the aircraft without assistance, the fire caused the fuselage to melt from the cockpit to the tail section. The left wing separated from the aircraft approximately 12 feet from the outboard section, and the engine detached from the firewall. The cargo, which consisted of granite weighing approximately 3,140 lbs, was also part of the wreckage.

Findings

Post-accident examinations of the left engine revealed that the ten bolts securing the nose dome section flange to the stationary reduction gear had fractured, despite the safety wires remaining intact. Metallurgical analysis indicated that the bolts failed due to fatigue caused by reversed bending.

Furthermore, investigators discovered that the chamber for the propeller feathering oil system was not properly secured to the plate sections, which allowed oil to bypass the necessary process for propeller feathering. The investigation also identified significant internal engine damage, including metal flakes found in the oil breather screen, main oil screen, and oil filter housing. These findings were consistent with the catastrophic failure of the silver-plated master rod bearing, which was in an advanced stage of deterioration.

Probable cause

The catastrophic failure of the master rod bearing and the fracture of the engine nose dome bolts led to a loss of engine power and the inability to feather the propeller.

Frequently asked questions

What happened in the 2005-06-13 Douglas DC-3 accident near Fort Lauderdale-Executive, United States of America?

An aircraft experienced a catastrophic left engine failure during takeoff, leading to a loss of altitude and a crash into trees, vehicles, and a residence.

Were there any fatalities in the 2005-06-13 Douglas DC-3 accident?

No fatalities were recorded in this accident.

What aircraft was involved and where did it happen?

The accident on 2005-06-13 involved a Douglas DC-3, registration N3906J, operated by Air Pony Express, at Fort Lauderdale-Executive, United States of America.

What was the probable cause of the accident?

The catastrophic failure of the master rod bearing and the fracture of the engine nose dome bolts led to a loss of engine power and the inability to feather the propeller.

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