Throttle mechanism failure leads to unintended taxiing of replica SE5A

Casualties unknown • Boscombe Down Airfield, GB

A replica SE5A aircraft experienced unintended movement during ground operations at Boscombe Down due to excessive backlash in the throttle Bowden cable.

What happened

On 22 April 2006, a replica SE5A, registration G-BMDB, was involved in an incident at Boscombe Down Airfield. During the event, the aircraft began to taxi despite the pilot having recently removed the wheel chocks. While the pilot initially provided a different explanation for the movement, subsequent findings clarified the mechanical nature of the incident.

The investigation

Following the initial accident report, a follow-up investigation was conducted during an annual maintenance inspection intended for the aircraft's Permit to Fly renewal. During this inspection, the pilot identified excessive backlash within the throttle operation.

Technical examination revealed that a plain nut and shake-proof washer on the throttle Bowden cable bracket had loosened by approximately 1/8th of an inch. This looseness allowed the carburettor butterfly arm, which is connected to the cable, to move independently. This mechanical play meant the throttle could partially open even when the cockpit lever was in the locked position.

Findings

  • The primary cause of the unintended movement was the loosening of the nut and washer on the bracket holding the outer sheath of the carburettor end of the throttle Bowden cable.
  • This loosening allowed for movement in the butterfly arm despite the cockpit lever being secured.
  • To prevent recurrence, the plain nut has been replaced with a Kaylock type stiff nut.

Probable cause

The loosening of a plain nut and shake-proof washer allowed the throttle Bowden cable bracket to shift, creating enough backlash to permit the throttle to open while the cockpit lever remained locked.

Frequently asked questions

What happened in the 2006-04-22 Replica SE5A accident near Boscombe Down Airfield, GB?

A replica SE5A aircraft experienced unintended movement during ground operations at Boscombe Down due to excessive backlash in the throttle Bowden cable.

What aircraft was involved and where did it happen?

The accident on 2006-04-22 involved a Replica SE5A, registration G-BMDB, at Boscombe Down Airfield, GB.

What was the probable cause of the accident?

The loosening of a plain nut and shake-proof washer allowed the throttle Bowden cable bracket to shift, creating enough backlash to permit the throttle to open while the cockpit lever remained locked.

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