Simulated Hydraulic Failure Leads to Helicopter Rollover at Sishen Aerodrome

Casualties unknown • To the left of Runway 35 at Sishen Aerodrome, ZA

A training exercise gone wrong resulted in a dynamic rollover of a Eurocopter AS350B3, causing substantial aircraft damage but no injuries.

What happened

On 1 July 2011, a Eurocopter AS350B3 helicopter, registration ZS-HDK, was conducting an aerial survey near Sishen Aerodrome in the Northern Cape. The flight crew, consisting of two pilots and a systems operator, was returning to the aerodrome to refuel after several hours of operation.

During the approach at approximately 1,200 feet, the pilot-not-flying (PNF) deactivated the accumulator test switch without the pilot-in-command's (PIC) permission, triggering a hydraulic warning. The crew then decided to use the situation as a training opportunity, initiating a simulated hydraulic failure procedure as outlined in the pilot's operating handbook. This involved deactivating the master hydraulic switch on the collective pitch lever.

As the helicopter descended toward runway 3 and approached ground level at roughly 3 to 6 feet, the PNF requested the reactivation of the hydraulic system. While the pilot flying (PF) complied with the request, the hydraulic system was not fully restored because the previously deactivated accumulator test switch remained off. This caused a sudden, intense leftward yaw that the pilot could not counteract with the rudder pedals. The aircraft's right-hand skid struck the ground, leading to a dynamic rollover that left the helicopter resting on its side.

The investigation

SACAA AIID investigators examined the wreckage and the flight crew's actions. While the crew initially reported a genuine mechanical failure, subsequent interviews revealed that the event was a self-induced training exercise. Post-accident inspections of the hydraulic system, including tests on the pump, belts, and pressure transmitters, showed no mechanical defects or failures.

The investigation also uncovered significant discrepancies regarding the pilots' training. Records indicated that one pilot had undergone conversion training at a facility that lacked proper classroom infrastructure and a standardized syllabus, and the regulator's audit reports showed inconsistencies regarding the compliance of the training organizations involved.

Probable cause

The accident was caused by an unsuccessful landing following unauthorized interference by the pilot-not-flying during a critical flight phase, which resulted in a loss of control that was further aggravated by the incomplete reactivation of the hydraulic system.

Frequently asked questions

What happened in the 2011-07-01 Eurocopter AS350B3 accident near To the left of Runway 35 at Sishen Aerodrome, ZA?

A training exercise gone wrong resulted in a dynamic rollover of a Eurocopter AS350B3, causing substantial aircraft damage but no injuries.

What aircraft was involved and where did it happen?

The accident on 2011-07-01 involved a Eurocopter AS350B3, registration ZS-HDK, at To the left of Runway 35 at Sishen Aerodrome, ZA.

What was the probable cause of the accident?

The accident was caused by an unsuccessful landing following unauthorized interference by the pilot-not-flying during a critical flight phase, which resulted in a loss of control that was further aggravated by the incomplete reactivation of the hydraulic system.

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