Engine failure due to fuel leak forces emergency landing in Dimona motor glider

Casualties unknown • Kreenheinstetten/DEU, CH

A pilot was forced to perform an emergency landing in an open field after a maintenance error caused a fuel pipe to disconnect during flight.

What happened

On 18 October 2024, a Dimona H36 Motor Glider, registration ZS-SKX, departed Potchefstroom Airfield for Beaufort West Airport. During the flight, the pilot noticed the fuel quantity indicator dropping rapidly, despite all other engine parameters appearing normal. Approximately 30 minutes later, the fuel gauge reached empty, causing the engine to surge and eventually stop entirely.

Following the engine failure, the pilot declared a Mayday. While attempting to reach Beaufort West, the pilot sought out thermals to maintain altitude; however, the available lift was insufficient. After approximately 18 minutes of gliding, the pilot identified a suitable landing site in an open field, roughly 12 nautical miles from the airport. The aircraft landed without damage, and both occupants exited the aircraft uninjured.

The investigation

An investigation into the cause of the fuel depletion was conducted by engineers at a maintenance organization. Upon inspection of the 82-litre aluminium fuel tank, investigators found evidence of minor leakage at the fuel gauge sender unit. More critically, a flexible fuel pipe located at the bottom of the tank was found to have disconnected from its fittings.

Technical analysis revealed that this pipe was not tightened according to the manufacturer's manual during the aircraft's last annual inspection. Because the pipe is positioned at the bottom of the tank, it is not visible during standard pre-flight inspections and is only accessible when internal panels are removed during heavy maintenance. The vibration experienced during flight eventually caused the improperly secured pipe to detach, leading to the rapid fuel loss.

Probable cause

The engine failure was caused by fuel exhaustion resulting from a disconnected flexible fuel pipe, which became loose due to vibration because it had been incorrectly tightened during a previous annual inspection.

Frequently asked questions

What happened in the 1971-06-17 GOODYEAR AIRCRAFT CORPORATION 813 accident near Kreenheinstetten/DEU, CH?

A pilot was forced to perform an emergency landing in an open field after a maintenance error caused a fuel pipe to disconnect during flight.

What aircraft was involved and where did it happen?

The accident on 1971-06-17 involved a GOODYEAR AIRCRAFT CORPORATION 813, registration HB-BOK, at Kreenheinstetten/DEU, CH.

What was the probable cause of the accident?

The engine failure was caused by fuel exhaustion resulting from a disconnected flexible fuel pipe, which became loose due to vibration because it had been incorrectly tightened during a previous annual inspection.

Investigation report by the Swiss Transportation Safety Investigation Board (STSB / SUST). Original record: https://www.sust.admin.ch/inhalte/AV-berichte/622.pdf. This page is a structured re-presentation; facts and quotes are in the Swiss Transportation Safety Investigation Board (STSB), Switzerland.

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