Tail Rotor Control Failure Leads to Ground Incident in Buttwil

Casualties unknown • Buttwil Flugplatz (LSZU), AG, CH

An Enstrom 280C helicopter experienced a loss of tail rotor control during engine checks on a snow-covered pad, resulting in a ground excursion.

What happened

On January 22, 2016, an Enstrom 280C helicopter, registration HB-XLS, was undergoing pre-flight preparations for a training flight at Buttwil Airport. The aircraft was positioned on a snow-covered startup pad near a fuel station. During the execution of the pre-flight checklist, the student pilot noted that the Emergency Locator Transmitter (ELT) was missing from its usual location. The instructor left the aircraft to investigate the missing component, leaving the student to continue the checks.

As the student pilot increased the engine RPM to 2900 for a magneto check, the helicopter began to rotate left due to the lack of traction on the icy surface. In an attempt to stabilize the aircraft using the pedals, the tail rotor blades made contact with the left control cable. This contact caused the cable to snap, leading to a sudden and uncontrolled rotation of the aircraft. The student pilot managed to stop the rotation by reducing engine power after the helicopter had completed approximately four rotations and drifted toward a nearby meadow. No injuries were reported, though the aircraft sustained light damage.

The investigation

SUST examined the mechanical condition of the tail rotor assembly and the maintenance records of the aircraft. Investigators discovered that the left tail rotor control cable had severed at two points near a pulley. The investigation also scrutinized the maintenance history of HB-XLS, noting that while a recent 200-hour inspection had been performed, the specific tension measurements for the control cables were not recorded in the logs. Furthermore, the investigation found that the rubber bumpers on the static stop, which are intended to dampen movement, were in poor condition. The maintenance records for the aircraft were also found to be incomplete, making the traceability of certain components difficult.

Findings

  • The primary cause of the accident was the loss of tail rotor control resulting from the tail rotor blades striking and severing the left control cable.
  • Improper maintenance of the helicopter contributed to the failure, specifically through the poor condition of the static stop rubber bumpers and a pre-existing damage to the left control cable.
  • It is highly probable that the control cables were under insufficient tension.
  • The use of a snow-covered startup pad with reduced ground friction contributed to the initial rotation of the aircraft.

Probable cause

The accident was caused by the tail rotor blades striking the left control cable, which severed the cable and led to a loss of directional control. This was made possible by improper maintenance, including insufficient cable tension, degraded static stop bumpers, and pre-existing cable damage, all exacerbated by the low-traction, snowy surface.

Frequently asked questions

What happened in the 2016-01-22 THE ENSTROM HELICOPTER CORPORATION 280C accident near Buttwil Flugplatz (LSZU), AG, CH?

An Enstrom 280C helicopter experienced a loss of tail rotor control during engine checks on a snow-covered pad, resulting in a ground excursion.

What aircraft was involved and where did it happen?

The accident on 2016-01-22 involved a THE ENSTROM HELICOPTER CORPORATION 280C, registration HB-XLS, at Buttwil Flugplatz (LSZU), AG, CH.

What was the probable cause of the accident?

The accident was caused by the tail rotor blades striking the left control cable, which severed the cable and led to a loss of directional control. This was made possible by improper maintenance, including insufficient cable tension, degraded static stop bumpers, and pre-existing cable damage, all exacerbated by the…

Investigation report by the Swiss Transportation Safety Investigation Board (STSB / SUST). Original record: https://www.sust.admin.ch/inhalte/AV-berichte/2332_D.pdf. This page is a structured re-presentation; facts and quotes are in the Swiss Transportation Safety Investigation Board (STSB), Switzerland.

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