Improper Hardware Use Leads to Main Gear Loss on Evektor SportStar RTC

Casualties unknown • BURSA YENİŞEHİR HAVALİMANI, TR

A maintenance error involving the use of an incorrect split pin caused the left main wheel of an Evektor SportStar RTC to detach during takeoff at Bursa Yenişehir Airport.

What happened

On July 3, 2022, at 07:30 UTC, an Evektor SportStar RTC, registration TC-UFN, operated by Fenix Havacılık A.Ş., experienced a serious incident during takeoff from runway 07L at Bursa Yenişehir Airport (LTBR). Following takeoff, the left main landing gear wheel detached from the aircraft. The crew became aware of the issue after another pilot on the ground alerted the tower. The pilot performed a low pass to verify the missing wheel and subsequently executed a single-wheel landing procedure. There were no fatalities or injuries, though the aircraft sustained light damage to the left landing gear and braking system.

The investigation

The UEİM investigation examined the aircraft's maintenance history and the circumstances surrounding a recent tire replacement. Records showed that on June 30, 2022, a work order was opened to replace the left main tire. The investigation established that while the maintenance manual required a specific 4x40 mm split pin to secure the axle nut, this specific part was unavailable in the company's inventory. Consequently, a technician used a smaller-diameter split pin from the warehouse instead. The investigation also reviewed the pilot's licenses, medical certificates, and the aircraft's weight, balance, and fuel status, finding all within legal limits.

Findings

  • The primary cause of the incident was the use of an improper split pin that did not meet manufacturer specifications.
  • The incorrect hardware failed or slipped from its housing, allowing the axle nut to loosen and the wheel to detach.
  • The company's spare parts inventory lacked the required components specified in the manufacturer's manual.
  • The maintenance technician failed to ensure that the replacement part met the required technical standards.
  • Meteorological conditions, aircraft weight and balance, and pilot proficiency were all found to be appropriate for the flight.

Probable cause

The loss of the left main wheel was caused by human error during maintenance, specifically the installation of an undersized and non-compliant split pin to secure the axle nut, which led to the nut loosening during the takeoff roll.

Frequently asked questions

What happened in the 2022-07-03 aircraft accident near BURSA YENİŞEHİR HAVALİMANI, TR?

A maintenance error involving the use of an incorrect split pin caused the left main wheel of an Evektor SportStar RTC to detach during takeoff at Bursa Yenişehir Airport.

What aircraft was involved and where did it happen?

The accident on 2022-07-03 involved a aircraft, registration TC-UFN, at BURSA YENİŞEHİR HAVALİMANI, TR.

What was the probable cause of the accident?

The loss of the left main wheel was caused by human error during maintenance, specifically the installation of an undersized and non-compliant split pin to secure the axle nut, which led to the nut loosening during the takeoff roll.

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