Casualties unknown

Engine Failure Due to Improperly Installed Rod Caps Leads to Forced Landing (N7931P)

Yakkama City, FL, US

On May 14, 1997, a Piper PA-24-180 (registration N7931P) operated by Arlan Elroy Nuss was involved in an aviation accident near Yakkama City, FL. Investigators recorded the probable cause as: A mechanic installed two modified rod caps without the connecting rod assemblies, and without inspecting or servicing prior to installation on the engine. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-06-10Data APIEditorial standards

A pilot experienced a complete engine failure after hearing ticking sounds, leading to a forced landing in a field. Investigation revealed that a mechanic had installed modified rod caps without proper assembly.

Incident Overview

While en route, approximately 25 miles east of the destination airport, the pilot reported hearing about two seconds of ticking followed by a complete engine failure. The pilot spent 10 to 15 seconds attempting to stop the engine, fearing it would tear itself off the aircraft, before opting for a forced landing in a field.

Landing and Damage

During the approach, the airplane struck a tree, causing one wing to separate. The aircraft then traveled approximately 150 feet before coming to a stop.

Engine Examination

An engine teardown, conducted under FAA supervision, revealed that all four connecting rod caps had separated from their rods. The rod bolt nuts were found lying at the bottom of the oil pan.

Investigation Findings

The investigation determined that a mechanic had installed two modified rod caps without the connecting rod assemblies. The mechanic did not inspect or service the components prior to installation on the engine.

Probable cause

A mechanic installed two modified rod caps without the connecting rod assemblies, and without inspecting or servicing prior to installation on the engine.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001208X07979. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.