Engine Fire and Blade Failure on Airbus A330 During Flight to Jakarta

Casualties unknown • SG

A manufacturing defect in a fan blade led to an engine fire and severe vibration on a Cathay Pacific Airways flight departing Singapore.

What happened

On 16 May 2011, a Cathay Pacific Airways Airbus A330-343, registered B-HLM, was climbing through 33,000 feet en route from Singapore Changi Airport to Jakarta when the crew heard a loud bang and experienced intense airframe vibration. The flight crew identified an engine stall in the No.2 engine and subsequently shut the engine down. During the return descent to Changi, a fire warning appeared for the No.2 engine. Despite the crew discharging both available fire extinguishing bottles, the fire warning light continued to flicker. Upon landing, the Airport Emergency Service discovered that the No.2 engine was actively on fire and worked to extinguish the flames.

The investigation

The investigation examined the mechanical failure of the engine components and the subsequent fire development. Investigators found that a 130 mm section of a fan blade tip had detached. This separation caused the engine's rotating assembly to become unbalanced, leading to severe vibration and physical contact between the fan blades and the engine's internal casing. The investigation also looked into the communication between the flight crew and the airport emergency responders, noting difficulties in establishing direct contact with the Fire Commander via radio.

Probable cause

The primary cause was the loss of a 130 mm fan blade tip section, which was caused by compromised mechanical strength due to the use of an incorrect gas during the manufacturing process. This imbalance led to internal component rubbing, which ignited the engine's Kevlar wrap and caused a fuel leak through a cracked supply line.

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Frequently asked questions

What happened in the 2011-05-16 Cessna 172R accident near SG?

A manufacturing defect in a fan blade led to an engine fire and severe vibration on a Cathay Pacific Airways flight departing Singapore.

What aircraft was involved and where did it happen?

The accident on 2011-05-16 involved a Cessna 172R, at SG.

What was the probable cause of the accident?

The primary cause was the loss of a 130 mm fan blade tip section, which was caused by compromised mechanical strength due to the use of an incorrect gas during the manufacturing process. This imbalance led to internal component rubbing, which ignited the engine's Kevlar wrap and caused a fuel leak through a cracked…

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