Insect Contamination Leads to Forced Landing of DR400

Casualties unknown • -, BE

A small insect blocked the fuel nozzle of a DR400 engine, causing a power loss and a successful forced landing in a Belgian wheat field.

What happened

On 2 August 2011, a pilot conducting a local flight in an Apex Aircraft DR400/120, registered OO-C**, experienced an engine failure during a gliding flight exercise. After performing several touch-and-go landings at Kortrijk, the pilot transitioned to a simulated engine-out maneuver at approximately 1400 ft. Upon attempting to apply power at 800 ft, the engine failed to respond to the throttle command.

Despite the pilot's attempts to revive the engine by manipulating the throttle, the power remained insufficient. At an altitude of 400 ft, the pilot identified a suitable wheat field for an emergency landing. The aircraft landed successfully in the field with no injuries to the pilot and only minor damage to the aircraft.

The investigation

Investigators from the AAIU(Be) examined the engine and the carburettor system to determine the source of the power loss. While initial inspections of the fuel pump and magneto timing showed no obvious malfunctions, a subsequent disassembly of the carburettor revealed the presence of small metallic and black particles in the float chamber.

Further detailed inspection of the fuel feed tube, which houses the metering valve, uncovered a dead insect. This insect had traveled through the carburettor air induction system and lodged at the bottom of the tube, effectively blocking the fuel feed to the main nozzle.

Probable cause

The engine failure was caused by an insect entering the carburettor float chamber through the air induction system, which obstructed the fuel flow to the main nozzle. This was made possible by manufacturing defects in the exhaust shroud that allowed contaminants to bypass the system.

Frequently asked questions

What happened in the 2011-08-02 APEX DR400/120 accident near -, BE?

A small insect blocked the fuel nozzle of a DR400 engine, causing a power loss and a successful forced landing in a Belgian wheat field.

What aircraft was involved and where did it happen?

The accident on 2011-08-02 involved a APEX DR400/120, at -, BE.

What was the probable cause of the accident?

The engine failure was caused by an insect entering the carburettor float chamber through the air induction system, which obstructed the fuel flow to the main nozzle. This was made possible by manufacturing defects in the exhaust shroud that allowed contaminants to bypass the system.

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