Engine Failure Due to Fuel Exhaustion During Flight Training

Casualties unknown • Casarrubios del Monte (Toledo), ES

A Cessna 172E experienced a sudden engine failure during a training flight near Madrid, resulting in an emergency landing in a plowed field.

What happened

On March 27, 2006, at approximately 18:15 local time, a Cessna 172E with registration EC-HRX was conducting a dual-instruction flight near the Casarrubines del Monte airfield in the southwest of Madrid. The flight, operated by Álamo Aviación, included an instructor and a student pilot.

While flying at 3,000 feet and approximately 5 NM from the airfield, the engine experienced a sudden loss of RPM and stopped abruptly without prior warning. The instructor took control of the aircraft and attempted to restart the engine twice without success. The crew subsequently prepared for an emergency landing in a plowed field near Villamanta. To minimize impact speed, the instructor utilized maximum flap deflection and executed a controlled stall just before touchdown. The aircraft traveled approximately 10 meters along the ground. Both occupants were uninjured and able to exit the aircraft on their own.

The investigation

The investigation focused on the engine failure and the fuel levels present at the time of the incident. Post-accident inspections of the aircraft revealed that the fuel remaining in each tank was approximately 1.5 liters, which represents the unconsumable fuel for this model. No fuel leaks were detected in the engine, fuselage, or fuel lines, and the fuel filter was free of obstructions. The investigation also examined the pre-flight inspection procedures and the fuel gauge readings.

It was noted that during the pre-flight inspection, the crew relied on the cockpit fuel indicators rather than visually checking the fuel levels through the tank filler necks, as the necessary ladder was unavailable at the airfield. The investigation determined that the fuel selector valve was in the "BOTH" position, meaning fuel was drawn from both tanks equally.

Findings

  • The engine failure was caused by fuel exhaustion.
  • The crew did not visually verify the fuel levels in the tanks during the pre-flight inspection, relying instead on cockpit gauges.
  • Due to the lack of intermediate markings on the cockpit gauges, the crew likely misinterpreted a fuel level of approximately 28% as being at the halfway mark.
  • The aircraft sustained minor damage to the nose gear and propeller due to the irregular terrain of the landing site.
  • Maintenance records indicated that the aircraft and engine had been maintained in accordance with required intervals.

Probable cause

The engine failure was caused by the depletion of fuel in the tanks because the crew failed to visually verify the actual fuel levels during the pre-flight inspection, leading to an incorrect estimation of available fuel.

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Frequently asked questions

What happened in the 2006-03-27 Cessna 172 (T41) accident near Casarrubios del Monte (Toledo), ES?

A Cessna 172E experienced a sudden engine failure during a training flight near Madrid, resulting in an emergency landing in a plowed field.

What aircraft was involved and where did it happen?

The accident on 2006-03-27 involved a Cessna 172 (T41), registration EC-HRX, at Casarrubios del Monte (Toledo), ES.

What was the probable cause of the accident?

The engine failure was caused by the depletion of fuel in the tanks because the crew failed to visually verify the actual fuel levels during the pre-flight inspection, leading to an incorrect estimation of available fuel.

Investigation report by the Spanish Civil Aviation Accident and Incident Investigation Commission (CIAIAC). Original record: https://www.transportes.gob.es/recursos_mfom/2006_015_in.pdf. This page is a structured re-presentation; facts and quotes are in the Comision de Investigacion de Accidentes e Incidentes de Aviacion Civil (CIAIAC), Spain - Ministerio de Transportes y Movilidad Sostenible.

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