Takeoff Aborted After Propeller Counterweight Failure on Beechcraft Baron

Casualties unknown • Montgomery, AL, US

A pilot aborted takeoff after hearing a loud bang during the roll. Inspection revealed a missing propeller counterweight bolt, highlighting maintenance torque specification issues.

What happened

The pilot reported completing a normal engine runup prior to initiating the takeoff roll. As the aircraft accelerated through approximately 75 knots, a loud bang was heard originating from the left side of the airframe. The pilot immediately aborted the takeoff and completed a safe rollout on the runway.

The investigation

Post-flight examination of the left engine compartment revealed that one of the three counterweights on the left propeller assembly was missing. Each counterweight is secured by a single bolt and locking nut. Inspection of the bolt tube showed evidence of pre-load stress, indicating the fastener had failed due to excessive tension.

Findings

A service bulletin issued on March 3, 1982, addressed this specific failure mode. The bulletin noted that reducing the torque specification from 105-100 foot-pounds to 65-60 foot-pounds would help reduce pre-load stress on the counterweight bolt. This maintenance error led directly to the in-flight separation of the component.

Propeller counterweight failure was the primary mechanical issue identified during the investigation.

Probable cause

Improper maintenance resulting in excessive torque on the left propeller counterweight bolt, causing it to fail and the counterweight to separate.

Frequently asked questions

What happened in the 1982-09-15 Piper PA-34-22OT accident near Montgomery, AL?

A pilot aborted takeoff after hearing a loud bang during the roll. Inspection revealed a missing propeller counterweight bolt, highlighting maintenance torque specification issues.

What aircraft was involved and where did it happen?

The accident on 1982-09-15 involved a Piper PA-34-22OT, registration N220HB, operated by Montgomery Aviation Corp., at Montgomery, AL.

What was the probable cause of the accident?

Improper maintenance resulting in excessive torque on the left propeller counterweight bolt, causing it to fail and the counterweight to separate.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20020917X04286. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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