Minor Damage After Engine Sparks During Cruise

Casualties unknown • Bethel, AK, US

Aircraft experienced engine sparks during cruise due to a broken exhaust clamp bolt, leading to minor damage and an emergency landing at Bethel.

What happened

During normal cruise flight, the right engine began emitting visible sparks from the cowling area. The pilot observed a corresponding drop in manifold pressure on that engine. In response, the pilot reduced power on the affected engine, which caused the sparking to cease. The aircraft was subsequently landed at Bethel without further incident.

The investigation

Upon landing, the fire department applied a fire extinguishing agent to the right engine as a precaution. A subsequent inspection of the right engine revealed that a bolt securing the exhaust clamp had broken. This clamp is part number MVT 68637-375M and is responsible for securing the exhaust pipe to the turbocharger.

Further examination showed that the clamp securing the pipe to the engine nacelle had slipped off its bracket. This displacement allowed the exhaust pipe to slip downward, releasing hot exhaust gases directly into the engine nacelle. The resulting excessive heat removed the waste gate from the operational system of the engine.

Findings

The primary mechanical failure was a broken bolt on the exhaust clamp. This failure allowed hot gases to escape into the nacelle, causing minor damage and affecting engine operation. No injuries were reported among the occupants.

Probable cause

A broken bolt on the exhaust clamp which secured the exhaust pipe to the turbocharger, allowing hot exhaust gases to enter the engine nacelle.

Frequently asked questions

What happened in the 1983-03-06 Cessna 401 accident near Bethel, AK?

Aircraft experienced engine sparks during cruise due to a broken exhaust clamp bolt, leading to minor damage and an emergency landing at Bethel.

What aircraft was involved and where did it happen?

The accident on 1983-03-06 involved a Cessna 401, registration N7864F, operated by Doug Bensing, at Bethel, AK.

What was the probable cause of the accident?

A broken bolt on the exhaust clamp which secured the exhaust pipe to the turbocharger, allowing hot exhaust gases to enter the engine nacelle.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001214X42315. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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