Aircraft Nosed Over After Brake Failure on Taxiway

Casualties unknown • Butler, PA, US

The pilot lost braking ability while taxiing after landing, forcing an emergency turn off the runway to avoid a highway, which resulted in the aircraft nosing over into a ditch.

What happened

Following a landing, the pilot began taxiing down runway 17. During this phase of ground movement, the pilot reported that the braking system failed completely. As the aircraft continued to move without deceleration, the pilot recognized that the brakes were no longer holding pressure. To prevent the aircraft from entering a nearby highway, the pilot made an emergency decision to turn left off the side of the runway. During this maneuver, the nose gear struck a four-foot-deep ditch, causing the aircraft to pitch forward and nosed over.

The investigation

Post-accident examination of the braking system revealed significant mechanical defects. When pressure was applied, the brakes felt soft and spongy rather than firm. Inspectors observed hydraulic fluid leaking from the vent hole located on the master cylinder. Further disassembly confirmed that the internal diaphragm within the cylinder had split, which allowed fluid to escape and resulted in a total loss of braking action.

Findings

The primary factor leading to the accident was the failure of the brake system due to a split diaphragm in the master cylinder. This mechanical defect caused hydraulic fluid leakage and rendered the brakes ineffective during taxi operations.

Probable cause

The pilot's inability to stop the aircraft due to brake failure caused by a split diaphragm in the master cylinder, which led to an emergency off-airport landing.

Frequently asked questions

What happened in the 1983-08-21 Piper PA-22 TRIPACER accident near Butler, PA?

The pilot lost braking ability while taxiing after landing, forcing an emergency turn off the runway to avoid a highway, which resulted in the aircraft nosing over into a ditch.

What aircraft was involved and where did it happen?

The accident on 1983-08-21 involved a Piper PA-22 TRIPACER, registration N600A, at Butler, PA.

What was the probable cause of the accident?

The pilot's inability to stop the aircraft due to brake failure caused by a split diaphragm in the master cylinder, which led to an emergency off-airport landing.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001214X44335. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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