Emergency Landing Following Total Power Loss Due to Exhaust System Maintenance Error

Casualties unknown • Albuquerque, NM, US

A pilot executed an emergency landing after experiencing total power loss caused by a mechanic's failure to secure an exhaust elbow during a recent inspection, which led to magneto shorting.

What happened

The pilot initiated an emergency landing procedure following a complete loss of engine power. Prior to the catastrophic failure, the aircraft experienced approximately four distinct drops in manifold pressure, signaling underlying mechanical distress. Despite these warning signs and having opportunities to land at airports along the route short of the intended destination, the pilot elected to continue the flight.

The investigation

Post-accident examination revealed significant structural damage resulting from the landing gear collapsing upon impact. This collapse bent the engine mounts and damaged both wing spars. Further technical analysis determined that a 100-hour inspection had been completed just six days before the incident. During this maintenance, the mechanic apparently failed to ensure that the left crossover exhaust collection elbow tube was properly aligned and that its clamp was securely fastened.

Findings

The improper installation of the exhaust component allowed heat from exhaust gases to melt the lead from the 'P' lead ends. This molten material flowed into the condensers, causing both magnetos to short out and resulting in the total loss of power. The pilot's decision to continue flight despite manifold pressure fluctuations contributed to the severity of the outcome.

Probable cause

The mechanic's failure to properly align and secure the left crossover exhaust collection elbow tube during a recent inspection, which allowed heat to melt lead into the condensers and short out both magnetos.

Frequently asked questions

What happened in the 1984-01-11 Piper PA-32R-301T accident near Albuquerque, NM?

A pilot executed an emergency landing after experiencing total power loss caused by a mechanic's failure to secure an exhaust elbow during a recent inspection, which led to magneto shorting.

What aircraft was involved and where did it happen?

The accident on 1984-01-11 involved a Piper PA-32R-301T, registration N81753, operated by Aero Flight, Inc., at Albuquerque, NM.

What was the probable cause of the accident?

The mechanic's failure to properly align and secure the left crossover exhaust collection elbow tube during a recent inspection, which allowed heat to melt lead into the condensers and short out both magnetos.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001214X38579. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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