Engine Failure Due to Compressor Blade Fatigue

Casualties unknown • Santa Ana, CA, US

A total power loss occurred shortly after takeoff. Investigation revealed extensive damage to the number one engine's compressor section, caused by high cycle fatigue in the blades.

What happened

The aircraft experienced a total loss of power on the number one engine shortly after takeoff. The flight phase was immediately following departure when the failure occurred.

The investigation

Examination of the failed engine revealed substantial damage within the compressor section, extending from stage six rearward. Of the forty stage eight compressor blades, all were forced completely out of their disk dovetail slots.

Of the eighteen remaining blades, seventeen had lost their airfoils due to fractures just above the platform. The final blade was fractured through the root area just below the platform. Metallurgical analysis of this last blade disclosed a diagonal and transverse fracture through the root, progressing in high cycle fatigue from an origin along the edge of the disk.

Findings

The failure mode was identified as mechanical fatigue within the compressor assembly. The specific mechanism involved the propagation of cracks in the blade roots under repeated stress cycles.

Probable cause

High cycle fatigue fracture of the number one engine compressor blades, resulting in total power loss.

Frequently asked questions

What happened in the 1984-02-17 Mcdonnell Douglas DC-9-82 accident near Santa Ana, CA?

A total power loss occurred shortly after takeoff. Investigation revealed extensive damage to the number one engine's compressor section, caused by high cycle fatigue in the blades.

What aircraft was involved and where did it happen?

The accident on 1984-02-17 involved a Mcdonnell Douglas DC-9-82, registration N203AA, at Santa Ana, CA.

What was the probable cause of the accident?

High cycle fatigue fracture of the number one engine compressor blades, resulting in total power loss.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001214X38807. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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