Banner Towing Crash Due to Oil-Fouled Spark Plugs After Engine Overhaul

Casualties unknown • St.petersburg, FL, US

A pilot crashed a banner towing aircraft after the engine lost power during climb. The cause was oil-fouled spark plugs resulting from an incomplete run-in procedure following a recent cylinder installation.

What happened

The pilot was assigned a specific aircraft to perform banner towing operations. Prior to the flight, he conducted a preflight inspection and started the engine three times for run-up checks. Each time, the engine exhibited rough running and failed to maintain proper RPM during magneto checks. After each occurrence, company maintenance personnel cleaned the spark plugs and released the aircraft for flight.

The pilot test flew the aircraft and reported that it performed normally. He then lowered the banner hook, dove down to engage the banner, and began to climb. During the climb, the engine began to run rough and lost power. The pilot attempted to jettison the banner twice but was unable to do so. He then attempted to land on an intersecting runway but crashed.

The investigation

An examination of the engine revealed that the spark plugs were oil fouled and wet. The cylinders of the engine had just been installed, and there was no record of an engine run-in procedure being performed.

Findings

The lack of a proper run-in procedure for the newly installed cylinders likely allowed oil to bypass the piston rings, leading to spark plug fouling. This mechanical issue caused the engine to lose power during a critical phase of flight.

Probable cause

The pilot's failure to ensure the aircraft was airworthy after repeated engine roughness, and the maintenance personnel's failure to perform an engine run-in procedure after cylinder installation, which resulted in oil fouled spark plugs and subsequent loss of engine power.

Frequently asked questions

What happened in the 1985-05-26 Piper PA-18 accident near St.petersburg, FL?

A pilot crashed a banner towing aircraft after the engine lost power during climb. The cause was oil-fouled spark plugs resulting from an incomplete run-in procedure following a recent cylinder installation.

What aircraft was involved and where did it happen?

The accident on 1985-05-26 involved a Piper PA-18, registration N1211A, operated by Advertising Air Force, at St.petersburg, FL.

What was the probable cause of the accident?

The pilot's failure to ensure the aircraft was airworthy after repeated engine roughness, and the maintenance personnel's failure to perform an engine run-in procedure after cylinder installation, which resulted in oil fouled spark plugs and subsequent loss of engine power.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001214X36537. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

Loading the flight search…