Boeing 737 APU Fire Warning Leads to Evacuation at Newark

Casualties unknown • Newark, NJ, US

A Boeing 737 crew experienced an APU fire warning during landing roll at Newark, NJ. The captain ordered an evacuation on the taxiway, resulting in minor injuries to passengers exiting over the wing.

What happened

While descending prior to approaching Newark, New Jersey, the crew of a Boeing 737 attempted to start the Auxiliary Power Unit (APU). This initial attempt failed to produce a start. Later, during the landing roll after touchdown at Newark Liberty International Airport, the crew made another attempt to start the APU. This second attempt triggered a fire warning light on the flight deck.

Although the crew discharged the fire extinguisher bottle, the fire warning indicator remained illuminated. Consequently, the captain ordered an evacuation while the aircraft was parked on a taxiway. During the evacuation, some passengers exited through the overwing exits without crew assistance. Several of these passengers sustained injuries while climbing down onto the wing structure.

The investigation

Post-accident inspection of the APU revealed no evidence of actual fire damage to the unit itself. However, post-accident testing provided critical mechanical findings. The test results indicated that the turbine blades were burned and eroded. Additionally, the fuel control cracking pressure was found to be set higher than the specified limit. Investigators also discovered that the electrical harness wires connecting to the fuel solenoid connector had been reversed.

Findings

The sequence of events suggests a mechanical or installation error in the APU system rather than an actual fire event. The reversal of the electrical harness wires likely contributed to the malfunction during the start attempt, which subsequently triggered the warning system despite the absence of thermal damage.

Probable cause

Reversed electrical harness wires to the fuel solenoid connector and incorrect fuel control cracking pressure setting, which caused an APU malfunction and fire warning during landing roll.

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Frequently asked questions

What happened in the 1987-01-04 Boeing 737-200 accident near Newark, NJ?

A Boeing 737 crew experienced an APU fire warning during landing roll at Newark, NJ. The captain ordered an evacuation on the taxiway, resulting in minor injuries to passengers exiting over the wing.

What aircraft was involved and where did it happen?

The accident on 1987-01-04 involved a Boeing 737-200, registration N409PE, at Newark, NJ.

What was the probable cause of the accident?

Reversed electrical harness wires to the fuel solenoid connector and incorrect fuel control cracking pressure setting, which caused an APU malfunction and fire warning during landing roll.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001213X30142. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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