Engine Failure During Climb Leads to Crash Near Airport

Casualties unknown • Solon Springs, WI, US

An aircraft suffered a sudden engine failure during initial climb, forcing the pilot to attempt a return to the airport. The plane struck trees and crashed approximately half a mile from the runway, resulting in a fire.

What happened

During the initial climb phase after takeoff, the engine suddenly stopped and did not respond to attempts at restart. The pilot turned back toward the airport but was unable to reach the runway. The aircraft impacted large trees in a wooded area, then crashed to the ground and burned approximately half a mile from the airport.

The investigation

An engine teardown revealed that the center crankshaft bearing had seized. There was a crack in the engine case in the vicinity of the bearing's oil access port. Evidence indicated that oil had partially bypassed the bearing and flowed into the case. An acquaintance stated that on a previous occasion, the engine seized while the aircraft was being taxied. He further stated that the pilot added oil to the engine, rotated the propeller, restarted the engine, then flew the aircraft frequently thereafter. Acquaintances also said the pilot had overhauled the engine in mid-1986, although he was not certified as a mechanic. Additionally, the aircraft had been modified IAW STC SA45RM; however, no record was found concerning the overhaul or modification.

Findings

A check of the pilot's blood showed an alcohol level of 0.07%. The engine failure was attributed to the seizure of the center crankshaft bearing, likely due to improper maintenance and oil bypass caused by a cracked engine case.

Probable cause

The engine failure due to the seizure of the center crankshaft bearing, which was likely caused by improper maintenance and oil bypass resulting from a crack in the engine case near the bearing's oil access port.

Frequently asked questions

What happened in the 1987-08-15 Piper PA-22-150 accident near Solon Springs, WI?

An aircraft suffered a sudden engine failure during initial climb, forcing the pilot to attempt a return to the airport. The plane struck trees and crashed approximately half a mile from the runway, resulting in a fire.

What aircraft was involved and where did it happen?

The accident on 1987-08-15 involved a Piper PA-22-150, registration N5831D, operated by Howard M.nelson, at Solon Springs, WI.

What was the probable cause of the accident?

The engine failure due to the seizure of the center crankshaft bearing, which was likely caused by improper maintenance and oil bypass resulting from a crack in the engine case near the bearing's oil access port.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001213X31881. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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