Engine failure and autorotation during power line patrol

Casualties unknown • DE Kalb, IL, US

An aircraft returning from a power line patrol experienced engine power loss, resulting in an autorotation into trees.

What happened

While returning from a mission involving a power line patrol, the engine of the aircraft lost power. The pilot was forced to perform an autorotation, which resulted in the aircraft impacting trees.

The investigation

Metallurgical examination conducted by the Safety Board identified fatigue beach markings on most of the fracture surface of the #4 connecting rod. This component had fractured through the bearing strap on one side, which subsequently punctured a hole in the crankcase.

Further inspection revealed deterioration within the center main bearings and the failure of the top ring on the #1 piston. The failure of this ring had created a groove in the piston that extended almost entirely through to the second ring groove. While most spark plugs appeared normal, the spark plugs for the #1 cylinder exhibited oil deposits. Additionally, the pilot reported adding 3 quarts of oil during refueling on the day of the accident.

Probable cause

The engine lost power due to the fracture of the number four connecting rod caused by fatigue.

Frequently asked questions

What happened in the 1989-03-22 Hughes 269C accident near DE Kalb, IL?

An aircraft returning from a power line patrol experienced engine power loss, resulting in an autorotation into trees.

What aircraft was involved and where did it happen?

The accident on 1989-03-22 involved a Hughes 269C, registration N8642F, at DE Kalb, IL.

What was the probable cause of the accident?

The engine lost power due to the fracture of the number four connecting rod caused by fatigue.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001213X27857. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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