Casualties unknown

Engine Failure During Power Line Patrol Forced Autorotation into Trees (N8642F)

DE Kalb, IL, US

On March 22, 1989, a Hughes 269C (registration N8642F) was involved in an aviation accident near DE Kalb, IL. Investigators recorded the probable cause as: FATIGUE FAILURE OF THE NUMBER FOUR CONNECTING ROD WHICH RESULTED IN AN ENGINE FAILURE. FACTORS IN THE ACCIDENT WERE THE BROKEN RING IN THE NUMBER ONE PISTON AND A DETERIORATED CENTER MAIN BEARING. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-06-10Data APIEditorial standards

During a power line patrol flight, the engine lost power, leading to an autorotation into trees. Investigation found a fractured connecting rod with fatigue markings, deteriorated main bearings, and a failed piston ring.

Incident Overview

While returning from a power line patrol, the engine lost power, and the pilot performed an autorotation that resulted in the aircraft contacting trees. The pilot reported adding 3 quarts of oil during refueling on the day of the accident.

Mechanical Findings

Examination of the engine revealed that the #4 connecting rod had fractured through the bearing strap on one side and punctured a hole in the crankcase. A metallurgical examination by the safety board showed fatigue beach markings across the majority of the fracture surface.

Further inspection indicated deterioration of the center main bearings and failure of the top ring on the #1 piston. The ring failure had worn a groove in the piston almost through to the second ring groove. Spark plugs were normal except for oil deposits on the #1 cylinder plugs.

Pilot Statement

The pilot stated that he had added 3 quarts of oil during refueling on the day of the accident. No other issues were reported prior to the power loss.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001213X27857. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.