In-flight disintegration of HU-269 helicopter

Casualties unknown • Jefferson, MD, US

A Schweizer HU-269 helicopter experienced mid-air structural failure and general disintegration during flight.

What happened

Witnesses reported that the HU-269 aircraft came apart while in flight. Radar data tracked the aircraft at an altitude of 2,600 feet when it performed a right turn of approximately 35 degrees over a duration of about four seconds. Following this maneuver, the aircraft underwent general disintegration.

The investigation

Mechanical examination of the wreckage revealed that the splines of the tail rotor splined drive sleeve were excessively worn. This wear resulted in a loss of torque transmission to the tail rotor. Investigators noted that two other HU-269 aircraft exhibited similar wear patterns on their splined sleeves.

Maintenance records indicated that a 300-hour inspection requires the removal and inspection of the upper pulley assembly, as well as the lubrication of bearings. Additionally, Schweizer Aircraft Corp had issued Service Bulletin N-219 one month prior to the accident, which mandated the retorquing of the spline retaining nut. While the aircraft was still within the required compliance window for this bulletin, the task had not yet been performed.

Probable cause

Excessive wear on the tail rotor splined drive sleeve caused a loss of torque transmission to the tail rotor, leading to the in-flight disintegration of the helicopter.

Frequently asked questions

What happened in the 1990-09-25 Hughes 269C accident near Jefferson, MD?

A Schweizer HU-269 helicopter experienced mid-air structural failure and general disintegration during flight.

What aircraft was involved and where did it happen?

The accident on 1990-09-25 involved a Hughes 269C, registration N1094D, operated by New Horizon Aviation, Inc., at Jefferson, MD.

What was the probable cause of the accident?

Excessive wear on the tail rotor splined drive sleeve caused a loss of torque transmission to the tail rotor, leading to the in-flight disintegration of the helicopter.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001212X24202. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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