Casualties unknown

In-flight Propeller Blade Separation and Engine Shutdown During Climb (CFFSS)

Utica, NY, US

On September 27, 1991, a Mitsubishi MU-2B-60 (registration CFFSS) operated by Air 500 Limited was involved in an aviation accident near Utica, NY. Investigators recorded the probable cause as: Fatigue cracking of the propeller hub arm. This summary draws on records from the U.S. National Transportation Safety Board (NTSB) historical archive.

Sourcesthe U.S. National Transportation Safety Board (NTSB) historical archivePrimary reportUpdated 2026-06-10Data APIEditorial standards

During climb, a propeller blade on the number two engine separated, damaging another blade and the fuselage. The engine shut down, causing vibration and damage to the engine/cowl assembly and wing. Maximum power on number one engine was required to land safely.

Incident Overview

During climb, one of the four propeller blades on the number two engine separated from the propeller hub. The separation damaged another propeller blade and the fuselage. Shortly thereafter, the engine shut down.

Effects of Unbalance

The rotational unbalance caused by the blade separation was accompanied by extreme vibration. This resulted in distortion and damage to the engine/cowl assembly and the wing. The upper portion of the engine cowl was deflected upward over the wing at an angle of about 30 degrees, which led to distortion of airflow, buffeting, and degradation of roll control.

Emergency Landing

Due to excessive drag, maximum power was required on the number one engine in order to control the rate of descent and land successfully.

Metallurgical Findings

A metallurgical examination disclosed evidence of fatigue cracking of the propeller hub arm.

Probable cause

Fatigue cracking of the propeller hub arm

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001212X18180. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.