Propeller blade separation leads to engine failure and structural damage

Casualties unknown • Utica, NY, US

During a climb, the separation of a propeller blade on a twin-engine aircraft caused severe vibration, structural damage, and an emergency descent.

What happened

While the aircraft was in the climb phase of flight, one of the four propeller blades on the number two engine separated from the propeller hub. This separation caused immediate damage to another propeller blade and the fuselage. Shortly after the blade departed, the number two engine shut down.

The resulting rotational unbalance created extreme vibrations that caused significant damage to the wing and the engine/cowl assembly. Specifically, the upper portion of the engine cowl was deflected upward over the wing at an angle of approximately 30 degrees. This structural deformation led to airflow distortion, buffeting, and a degradation of roll control. To manage the descent and achieve a successful landing despite the excessive drag caused by the damage, the pilot was required to use maximum power on the number one engine.

The investigation

A metallurgical examination of the propeller components was conducted following the event. This examination revealed evidence of fatigue cracking within the propeller hub arm.

Probable cause

The separation of a propeller blade was caused by fatigue cracking in the propeller hub arm.

Frequently asked questions

What happened in the 1991-09-27 Mitsubishi MU-2B-60 accident near Utica, NY?

During a climb, the separation of a propeller blade on a twin-engine aircraft caused severe vibration, structural damage, and an emergency descent.

What aircraft was involved and where did it happen?

The accident on 1991-09-27 involved a Mitsubishi MU-2B-60, registration CFFSS, operated by Air 500 Limited, at Utica, NY.

What was the probable cause of the accident?

The separation of a propeller blade was caused by fatigue cracking in the propeller hub arm.

Investigation report by the U.S. National Transportation Safety Board (NTSB) historical archive. Original record: https://carol.ntsb.gov/event/20001212X18180. This page is a structured re-presentation; facts and quotes are in the National Transportation Safety Board (NTSB), United States.

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